Village LW-160, User Manual And Reference Manual

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TABLE OF CONTENTS
INTRODUCTION..................................................................................................................................................................... 1
INITIAL START-UP INFORMATION ...................................................................................................................................... 2
LUBRICATION..................................................................................................................................................................... 2
PUMP FLOW DESIGN ........................................................................................................................................................ 2
MOTOR SELECTION.......................................................................................................................................................... 3
MOUNTING THE PUMP ..................................................................................................................................................... 3
DISCHARGE PLUMBING ................................................................................................................................................... 4
PUMPED FLUIDS ............................................................................................................................................................... 4
INLET CONDITION CHECKLIST ........................................................................................................................................... 5
INLET SUPPLY ................................................................................................................................................................... 5
INLET LINE SIZE ................................................................................................................................................................ 5
INLET PRESSURE.............................................................................................................................................................. 5
INLET ACCESSORIES ....................................................................................................................................................... 6
PREVENTIVE MAINTENANCE SCHEDULE......................................................................................................................... 7
MAINTENANCE RECORD ..................................................................................................................................................... 8
TROUBLESHOOTING............................................................................................................................................................ 9
SERVICE............................................................................................................................................................................... 12
INTRODUCTION ............................................................................................................................................................... 12
TOOLS NEEDED (VERIFY TOOL LIST) .......................................................................................................................... 12
DETACHING THE MANIFOLD FROM THE CRANKCASE .............................................................................................. 13
ROUTINE SERVICE KIT ...................................................................................................................................................... 13
VALVE ASSEMBLY ROUTINE SERVICE ........................................................................................................................ 13
MANIFOLD SEAL ROUTINE SERVICE............................................................................................................................ 14
CRANKCASE SEAL ROUTINE SERVICE ........................................................................................................................ 15
SERVICING THE CRANKCASE .......................................................................................................................................... 15
OIL DRAIN PLUG O-RING REPLACEMENT.................................................................................................................... 17
PLUNGER ROD SEAL REPLACEMENT .......................................................................................................................... 17
BEARING SIDE PLATE O-RING/SEAL REPLACEMENT ................................................................................................ 18
CRANKCASE COVER O-RING REPLACEMENT ............................................................................................................ 19
CRANKSHAFT BEARING, CONNECTING ROD-PISTON ASSEMBLY SERVICE ......................................................... 20
SERVICING THE MANIFOLD .............................................................................................................................................. 20
INLET/DISCHARGE ADAPTER O-RING REPLACEMENT 708-3 & 708-5...................................................................... 21
VALVE ASSEMBLY SERVICING...................................................................................................................................... 21
MANIFOLD SEAL SERVICING ......................................................................................................................................... 23
ATTACHING THE MANIFOLD TO THE CRANKCASE .................................................................................................... 24