Viessmann Vitotronic 11 CC1E Installation And Service Instructions Manual Download Page 120

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120

Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: +44 1952 675000
Fax: +44 1952 675040
E-mail: [email protected]

Viessmann Werke GmbH & Co. KG
D-35107 Allendorf
Telephone: +49 6452 70-0
Fax: +49 6452 70-2780
www.viessmann.com

5863679

Subject to technical modifications.

Summary of Contents for Vitotronic 11 CC1E

Page 1: ...unit for operation with constant boiler water temperature in a single boiler system Control unit for operation with constant boiler water temperature in a multi boiler system with higher ranking third...

Page 2: ...system installer or a qualified per son authorised by the installer Regulations to be observed National installation regulations Statutory regulations for the prevention of accidents Statutory regulat...

Page 3: ...se note Repairing components that fulfil a safety function can compromise the safe operation of the system Replace faulty components only with genuine Viessmann spare parts Auxiliary components spare...

Page 4: ...ter escapes from the appliance there is a risk of scalding Never touch hot heating water Condensate Danger Contact with condensate can be harmful to health Never let condensate touch your skin or eyes...

Page 5: ...ces that exhausts air to the outside can result in life threatening poisoning due to a reverse flow of flue gas Fit an interlock circuit or take suita ble steps to ensure an adequate supply of combust...

Page 6: ...MatriX burner for Vitocrossal 26 Connecting a three phase burner 27 Potential free safety chain 27 Safety chain not potential free 28 Connecting the modulating burner single boiler system 29 Connecti...

Page 7: ...ems 57 02 Test display conditions 57 03 Temperature display 57 05 Operation enabled disabled 57 0B Set flow temperature for external demand 58 14 Fault message module 1 58 15 Fault message module 2 58...

Page 8: ...ximum burner output in kW 69 09 Maximum burner output in 100 kW 69 0A Burner base load 70 0C Function butterfly valve 70 0D Function therm control 70 13 Shutdown differential 70 14 Minimum burner runt...

Page 9: ...Flow rate solar circuit at max pump speed 79 10 Target temperature control 79 11 Set DHW temperature solar 79 12 Minimum collector temperature 80 20 Extended control function 80 22 Start temperature...

Page 10: ...equipment 1 92 A1 Fault message module 2 Safety equipment 2 92 A2 Fault message module 2 Safety equipment 3 92 A3 Fault message module 2 Safety equipment 4 93 A7 Fault clock module in programming uni...

Page 11: ...way mixing valve 101 Boiler protection function Distribution pump 103 Control sequence 103 DHW heating control cylinder temperature control 104 Brief description 104 Functions 104 Control sequence 10...

Page 12: ...execution of the contract The limitation of liability shall not apply if the damage was caused deliberately or through gross negligence or if mandatory liability applies due to product liability legis...

Page 13: ...suitable collec tion point Do not dispose of component in domestic waste Intended use The device is intended to control only Viessmann medium sized and industrial commercial boilers with oil or gas b...

Page 14: ...erature The Vitotronic control unit can alternatively be config ured as a Boiler in the Cascade The Vitotronic control unit is then used to control the boiler water temperature of a boiler in a multi...

Page 15: ...use the boiler coding card supplied with the boiler X7 Fig 2 Note Coding card to boiler assignment See www vitotronic info Adjusting the high limit safety cut out if required The high limit safety cut...

Page 16: ...maximum permis sible water temperature is not exceeded If nec essary install suitable safety equipment Example Conversion to 100 C 1 3 A 2 Fig 4 A Tab for adjustment 75 to 100 C 1 Remove rotary select...

Page 17: ...se of tools to remove the programming unit can cause scratching of the programming unit With the control unit open push the program ming unit out from the inside Installation sequence Mounting control...

Page 18: ...iler front panel into the control unit wiring chamber Control unit fitted on the side of the boiler Route cables from below out of the cable channel into the control unit A B Fig 7 A Cables with mould...

Page 19: ...3 17 15 9 2 143 146 28 21 29 50 40 156 156 156 150 41 90 151 5 A 5 B 17 A B A B 52 A1 20 A1 Fig 8 A PCB low voltage B PCB 230 V C LON communication module accessories See page 15 D Network module and...

Page 20: ...er loading pump for cylin der loading system X Circulation pump for flue gas water heat exchanger X X or Switching output for flow rate reduction Therm Control X X sA One of the following circulation...

Page 21: ...y equipment X X Provisional burner operation X X aBA Safety chain potential free X X aBH Mains connection for accessories X X Connecting the network module 1 A Fig 9 A Network module and programming u...

Page 22: ...X aJA One of the following temperature sensors Therm Control temperature sensor X X T1 return temperature sensor X X aJB One of the following temperature sensors Temperature sensor cylinder loading s...

Page 23: ...wer consumption greater than 2 A or high efficiency circulation pumps Pumps with switching input L N External ON OFF L N N PE N L L D C A B Fig 12 A Pump B To the control unit C Contactor D Separate m...

Page 24: ...valve X Mixing valve for return temperature con trol X X Mixing valve heat exchanger set X M 1 52 Fig 15 OPEN CLOSE Rated voltage 230 V Rated current Max 0 2 0 1 A Runtime 5 to 199 s Setting runtime...

Page 25: ...Neutral conductor to burner T1 T2 Control chain S3 Burner fault terminal B4 Hours run meter terminal Signal flow direction Control unit burner Signal flow direction Burner control unit Plug equipment...

Page 26: ...9 A To the control unit B To the burner Plug terminal designations fA L1 Phase via high limit safety cut out to the burner PE Earth conductor to burner N Neutral conductor to burner T1 T2 Control chai...

Page 27: ...power supply E Main contactor switching F Safety chain high limit safety cut out potential free G Control chain stage 1 base load H Burner fault message K Hours run meter stage 1 L Base load full load...

Page 28: ...site C Three phase burner D Three phase burner power supply E Main contactor switching F Control chain stage 1 base load G Burner fault message H Hours run meter stage 1 K Base load full load f Contro...

Page 29: ...R L1 N T1 T2 S3 B4 E 90 T6 T7 T8 T6T7T8 90 B C D BU BK BN BU BK BN Fig 23 A Plug to the control unit B Burner with base load ON C Reduce burner output modulation controller D Increase burner output mo...

Page 30: ...57 BK Black BN Brown BU Blue Connecting the modulating burner multi boiler system Connection to low temperature boiler with on site modulation controller Connect plug fA from the Vitotronic 100 to the...

Page 31: ...controller E Increase burner output modulation controller F Plug to the burner Colour coding to IEC 60757 BK Black BN Brown BU Blue Connection to Vitocrossal with on site modulation controller Connect...

Page 32: ...ase burner output modulation controller F Plug to the burner Colour coding to IEC 60757 BK Black BN Brown BU Blue Connecting external safety equipment Connection at plug aB Note Plug aB must remain pl...

Page 33: ...operation Connection at plug aB STB A EIN TR EIN TR N STB Fig 28 A Jumper TR ON TR Insert jumper TR ON TR across TR ON The boiler heats up with burner stage 1 or with the lower heating output base loa...

Page 34: ...B F E E 900 m K E E E K A C B H H G G 7 m 21 m 21 m 21 m F E D Fig 29 Pos Designation A Boiler and heating circuit control unit or Vitocontrol B LON subscriber e g heating circuit control unit C Vitoc...

Page 35: ...Sample Combustion Ordinance FeuVO For combustion equipment to EN 50156 1 the emergency stop switch installed on site must com ply with the requirements of EN 50156 1 Danger Incorrectly executed electr...

Page 36: ...fuse protection 2 Connect the power cable in the junction box and at plug f on site 3 Insert plug f into the control unit Power supply for the control unit via a mains filter unit For mains filter uni...

Page 37: ...nsert plug f into the mains filter unit N L 40 156 N L 2 N PE 1 BK GNYE GY BN A B C aBH f aBH f Fig 32 A To the mains filter unit B Mains filter unit connecting cable C To the control unit 4 Insert pl...

Page 38: ...ulating burner Please note Live contacts lead to short circuits or phase fail ure The external connection must be potential free Function External changeover stepped modulating burner Connection aVH 1...

Page 39: ...stage burner 02 2 for modulating burner Parameter in General group 01 1 for single boiler system delivered condition The boiler water temperature must be set to the lower value The boiler is held at...

Page 40: ...No specification for set boiler wa ter temperature 1 V Set value 10 C 10 V Set value 100 C The burner in the boiler is switched on subject to load The boiler water temperature is restricted by the ele...

Page 41: ...lectronic maximum tem perature limiter if this limit er is set below the level of the mechanical tempera ture controller Burner stages 1 and 2 are switched on The boiler water tempera ture is restrict...

Page 42: ...erature limiter if this limiter is set below the level of the mechanical temperature controller The burner is started with base load An external modulation controller regu lates the load dependent mod...

Page 43: ...Live contacts lead to short circuits or phase fail ure The external connection must be potential free Function External changeover stepped modulating burner Connection aVH 1 aVH 2 146 A 2 3 1 A Float...

Page 44: ...ntact must always be closed on the lead boiler The high limit safety cut out settings and other set tings depend on the system equipment level and the safety equipment to EN 12828 or EN 12953 High lim...

Page 45: ...off 1 to 10 V Enable boiler the boiler is held at its minimum temperature Butterfly valve open Boiler circuit pump or shunt pump enabled Set boiler water temperature 1 V 10 C 10 V 100 C Lead boiler On...

Page 46: ...iler water temperature 1 V 10 C 10 V 100 C Lead boiler Only for low temperature boilers On the lead boiler the voltage must be higher than 1 V Enable boiler the boiler is held at its mini mum temperat...

Page 47: ...the level of the mechanical tempera ture controller Burner stages 1 and 2 are switched on The boiler water tempera ture is restricted by the electronic maximum tem perature limiter if this limit er is...

Page 48: ...of the mechanical temperature controller Initially the preheat function for lag boilers is activated After the preheat function has expired the minimum boiler water temperature is maintained Open The...

Page 49: ...cal temperature controller The butterfly valve opens Open The burner is switched OFF The butterfly valve is closed after approx 5 min External burner start not possible Parameter Note parameter 2B in...

Page 50: ...ommissioning Note If commissioning was unsuccessful an error mes sage appears Repeating commissioning Note Required only where control unit application is to be changed Tap the following buttons 1 2 S...

Page 51: ...imum burner output base load through the fuel consumption Record the relevant value 10 Use to end the actuator test 11 Set the values determined in parameter level 2 in the Boiler group See the follow...

Page 52: ...t the Burner modulation Neutral function The servomotor is stopped 13 Determine the partial output through the fuel con sumption 14 Use to end the actuator test 15 Set the values determined in paramet...

Page 53: ...transmits outside temperature Parameter 97 2 Viessmann system number Parameter 98 1 LON subscriber fault monitoring Parameter 9C 20 Carrying out the LON subscriber check The subscriber check is used t...

Page 54: ...1 2 Service 3 Enter the password viservice 4 Actuator test Note The actuators listed in the table can be tested at the relay outputs subject to system equipment level and control unit configuration Di...

Page 55: ...AM1 extension output 1 ON Actuator at output A1 on extension AM1 AM1 extension output 2 ON Actuator at output A2 on extension AM1 Information regarding the mixer motor rotational direction Return tem...

Page 56: ...05 Parameter level 1 or Parameter level 2 Enter the password viexpert 06 Select group 07 Use or to select the parameter 08 09 Use or for the required value in line with the tables below 10 Use to con...

Page 57: ...l 01 1 Boiler in the cascade 01 2 Multi boiler system with Viessmann cas cade or LON cascade 01 2 In conjunction with Vitogate 300 Multi boiler system with external cascade via contacts 01 3 In conjun...

Page 58: ...BUS 16 1 CAN bus 16 2 1A Solar control unit Display Value Explanations Without 1A 0 With Vitosolic 100 1A 1 With Vitosolic 200 1A 2 Recognised automatically Solar control module type SM1 without auxil...

Page 59: ...een burner start and controller start Adjustable from 1 to 199 min 10 min 23 10 min 23 1 to 23 199 24 Pump function with low loss header Display Value Explanations Displayed only if parameter 20 1 has...

Page 60: ...o not adjust 32 Function output A2 at extension AM1 Display Value Explanations Displayed only if parameter 30 1 has been set Adjust if Single boiler constant control is used 32 2 or 32 3 DHW circulati...

Page 61: ...Only in conjunction with Vitocontrol DHW circulation pump 41 2 Do not adjust Heating circuit pump HC 1 on low speed 41 3 Do not adjust Heating circuit pump HC 2 on low speed 41 4 Do not adjust Heatin...

Page 62: ...1 Do not adjust External demand with set flow temperature 44 2 External blocking 44 3 External blocking with fault message 44 4 External fault message 44 5 Brief operation DHW circulation pump pushbut...

Page 63: ...ction at plug 29 Display Value Explanations Note Factory settings according to coding card Distribution pump 54 0 Do not adjust Shunt pump 54 1 Boiler circuit pump 54 2 Boiler circuit pump with butter...

Page 64: ...nised automatically 77 LON subscriber number Display Value Explanations Displayed only if parameter 76 1 has been set Note Each number can only be assigned once 77 1 to 77 8 Boiler 9 77 9 Cascade 77 1...

Page 65: ...y Value Explanations 30 s 80 6 A fault message is issued if a fault is present for at least 30 s s 80 0 to 80 199 Delay adjustable from 0 to 995 s 1 step 5 s 81 Automatic summer wintertime changeover...

Page 66: ...Special function 83 10 to 83 14 84 Summer time starts Day of the selected week Display Value Explanations Displayed only if parameter 81 1 has been set The selected value denotes the relevant day 1 M...

Page 67: ...only if parameter 81 1 has been set The selected value denotes the relevant day 1 Monday 7 Sunday Sunday 87 7 Relevant day 87 1 to 87 7 93 Central fault message during emissions test function service...

Page 68: ...be issued min 9C 1 to 9C 60 Boiler Parameter values in bold are factory settings 02 Burner type Display Value Explanations Single stage burner 02 0 Two stage burner 02 1 Modulating burner 02 2 03 Boi...

Page 69: ...of the modulation range 05 1 to 05 99 06 Maximum boiler water temperature limit Display Value Explanations See chapter Function description Note Factory setting according to coding card Observe the te...

Page 70: ...th boiler water temperature influence 0C 4 Constant butterfly valve without boiler wa ter temperature influence 0C 5 0D Function therm control Display Value Explanations Note Factory settings accordin...

Page 71: ...misation in K temporary reduction of the set boiler water temperature after burner start Note Factory settings according to coding card K 16 0 to 16 15 1A Start optimisation Display Value Explanations...

Page 72: ...1 Interval in burner hours until the next service Display Value Explanations Not active 21 0 h 21 1 to 21 100 Interval adjustable from 100 to 10 000 h 1 step 100 h 23 Interval until the next service D...

Page 73: ...ge 2 Display Value Explanations 0 2A 0 Never adjust 2A 0 to 2A 199 2B Max preheating time of butterfly valve Display Value Explanations When the boiler is enabled and before control begins the butterf...

Page 74: ...ature 10 C 60 C 01 0 Set DHW temperature adjustable from 10 to 60 C 10 C 95 C 01 1 Set DHW temperature adjustable from 10 to 95 C 03 Additional function for increased DHW heating Display Value Explana...

Page 75: ...he set boiler water temperature is above the set cylinder temperature 06 0 to 06 50 Differential between the boiler water temperature and the set DHW temperature Adjustable from 0 to 50 K 07 Circulati...

Page 76: ...isplay Value Explanations Displayed only if parameter 00 2 has been set 0E 7 Cylinder heating stop point at set value x 0 7 0E 1 to 0E 9 Adjustable from 0 1 to 0 9 1 step 0 1 0F Runtime actuator mixin...

Page 77: ...r circuit pump Display Value Explanations Without 02 0 Without speed control Do not adjust 02 1 With PWM control 02 2 With PWM control 03 Temperature differential for start of speed control Display Va...

Page 78: ...ximum cylinder tempera ture 60 C C 08 10 to 08 90 09 Maximum collector temperature Display Value Explanations 130 C 09 130 Maximum collector temperature to protect system components 130 C C 09 20 to 0...

Page 79: ...ar circuit at max pump speed Display Value Explanations 7 l min 0F 70 l min 0F 1 to 0F 255 Flow rate adjustable from 0 1 to 25 5 l min 1 step 0 1 l min 10 Target temperature control Display Value Expl...

Page 80: ...Vitocell 100 W type CVUB A Thermostat function 20 5 Do not adjust in conjunction with Vitocell 100 W type CVUB A Thermostat function and auxiliary function for increased DHW hygiene 20 6 Do not adjust...

Page 81: ...2 Priority for DHW cylinder 2 with cyclical heating 26 3 Cyclical heating without priority for any of the DHW cylinders 26 4 Cyclical heating without priority for one of the DHW cylinders 27 Cyclical...

Page 82: ...test System configuration Parameter level 1 Parameter level 2 Fault list Service functions LON subscriber check LON service PIN Reset service System log WiFi Information Reset network module Change pa...

Page 83: ...ords 6 Reset all passwords 7 Enter master password 8 Confirm with Diagnosis Scanning operating data Operating data can be scanned in different areas See Diagnosis in the Service menu overview Operatin...

Page 84: ...r control unit Burner control unit version EE PROM 5 Software version programming unit for burner control unit 0 Software ver sion AM1 ex tension Software ver sion EA1 exten sion 6 Connection on plug...

Page 85: ...g up WiFi information Connection data for the WiFi service interface can be called up Tap the following buttons 1 2 Service 3 Enter the password viservice 4 Service functions 5 WiFi Information Resett...

Page 86: ...gation area If fault messages are also present the following will appear after tapping on Fault list and Service messages 2 Service messages Service messages are shown in yellow and appear in chronolo...

Page 87: ...alling up messages from the message memory The 10 most recent faults including those remedied and service messages are saved and can be called up The messages are sorted by date Tap the following butt...

Page 88: ...ain 50 Short circuit cylinder temperature sensor 1 Cylinder loading pump on DHW temperature target set flow temperature Priority control is cancelled or With cylinder loading system Cylinder heating i...

Page 89: ...r 2 With cylinder loading system Cylinder heating is started and stopped via cylinder temperature sensor 1 Cause Measure Lead break cylinder temperature sensor 2 Check the cylinder temperature sensor...

Page 90: ...system Close 3 way mixing valve no DHW heating Cause Measure Lead break temperature sensor aJA Check the temperature sensor See chapter Checking temperature sensors Without temperature sensor Set par...

Page 91: ...d break sensor 7 solar control module type SM1 Control mode Cause Measure Lead break temperature sensor connection at solar control module type SM1 Check temperature sensor at the solar control unit s...

Page 92: ...owledge fault message see separate installation and service instructions 9F Solar control unit Control mode Cause Measure Fault solar control module type SM1 or Vitosolic Displayed if a fault occurs a...

Page 93: ...y for gas condensing boilers e g Vitocrossal Parameter 0D 0 in the Boiler group must be set AB Configuration fault heat exchanger set Control mode DHW cylinder may be cold Cause Measure Configuration...

Page 94: ...ng unit Control mode Cause Measure Communication fault programming unit Check connections replace programming unit if neces sary B5 EEPROM error Control mode Cause Measure Internal fault Replace the l...

Page 95: ...lar control unit Control mode Cause Measure Lead break KM BUS to solar control module type SM1 or to the Vitosolic Check KM BUS cable and appliance Without solar control unit Set parameter 1A 0 in the...

Page 96: ...e limiter at X1 of plug in adaptor 1 for external safety equipment Check the system temperature Resetting the high limit safety cut out See chapter Plug in adaptor for external safety equipment CE Com...

Page 97: ...wn Cause Measure The high limit safety cut out or fuse F1 has blown Check the high limit safety cut out burner burner loop and fuse F1 See connection and wiring diagram D6 Fault message at digital inp...

Page 98: ...temperature sensor for low loss header return temperature sensor Therm Control sensor Note The return temperature sensor can be used as a con tact or immersion temperature sensor Viessmann NTC 10 k bl...

Page 99: ...upply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safeguard the system against reconnection 2 Open the control unit 3 Check the fuses Replace...

Page 100: ...ater temperature will be regulated subject to the respective boiler Boiler protection function Therm Control start up control For heating systems with distributor installed close to the boiler Conditi...

Page 101: ...ith shunt pump Size the shunt pump to approx 30 of the total throughput With 3 way mixing valve Size the boiler circuit pump at each boiler to approx 110 of the total throughput Also affects the heati...

Page 102: ...tures the return tempera ture The flow rate is proportionally reduced via the 3 way mixing valve on the boilers if the factory selected set temperature specified by the coding card is not achieved If...

Page 103: ...d via the mixer For this the mixers are proportionally or fully closed If the set temperature is exceeded the mixers are opened The flow rate is always increased to 100 Connection in heating systems w...

Page 104: ...w this value System with solar control unit A 3rd set DHW temperature can be assigned at parameter 0C in the DHW group The DHW cylinder is only reheated by the boiler if the temperature falls below th...

Page 105: ...factor for stop time adjustment via parameter 0D Parameter 00 3 Tank temperature control tank loading system The DHW cylinder goes cold set value 2 5 K adjust able via parameter 04 The set boiler wat...

Page 106: ...nit G Connection for cable with plug aB to the control unit H To the control panel or to the alarm equipment Observe the order of the connections shown in the diagram Remove the jumper in plug aB when...

Page 107: ...s must be potential free When con necting external contacts observe the requirements of protection class II 8 0 mm air and creep path or 2 0 mm insulation thickness to live parts Input function assign...

Page 108: ...ction activated via parameter 45 02 The boiler is operated at the specified output Only the boiler protection function Therm Control is taken into account universally 0 1 V No specification for boiler...

Page 109: ...nctions directly to the 230 V supply Select the output functions via the parameters on the boiler control unit Function assignment Function Parameter General group Output A1 Output A2 DHW circulation...

Page 110: ...Network module A5 Coding card A6 LON communication module A7 Safety part with temperature controller and high limit safety cut out A8 Programming unit X Electrical interfaces Connection and wiring di...

Page 111: ...111 PCB 230 V Fig 46 Connection and wiring diagrams Connection and wiring diagram cont 5863679 Appendix...

Page 112: ...supply 230 V 50 Hz fA Burner stage 1 g Central fault message facility gSA1 Motorised butterfly valve or Mixing valve for return temperature control or Mixing valve heat exchanger set l Burner stage 2...

Page 113: ...eader Buffer temperature sensor aG Flue gas temperature sensor aJA Therm Control temperature sensor or T1 return temperature sensor aJB Temperature sensor cylinder loading system or T2 return temperat...

Page 114: ...for flue gas water heat exchanger X X or Switching output for flow rate reduction Therm Control X X sA One of the following circulation pumps Circulation pump for cylinder heating 4 2 A 230 V X Second...

Page 115: ...es with the European directives and supplementary national requirements in terms of its design and operational characteristics Using the serial number the full Declaration of Con formity can be found...

Page 116: ...ontrol 103 Cylinder temperature control 104 Control unit connecting to LON 53 Control unit opening 18 Control unit front mounting 17 Cylinder loading system 104 105 Cylinder temperature controller 104...

Page 117: ...22 Run on 104 R Rated breaking capacity of relay output 114 Relay output rated breaking capacity 114 Relay test 54 Repair 98 Return temperature sensor 98 Rotary switch plug in adaptor 106 S Safety cha...

Page 118: ...118 5863679...

Page 119: ...119 5863679...

Page 120: ...Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com...

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