background image

 

14 

7.2 

Operation 

1. 

After reaching the heat water temperature the burning air input to be adjusted. The boiler power in rough limits is regulated with a chimney 
draught change with a help of the smoky flap in the chimney – pot. Smooth power regulation is performed by a stifling by which the air 
output under the grate is regulated, either manually or with a help of draught controller. The draught controller to be adjusted so as the 
stifling in the ash door is almost closed at the time when the heat water required temperature is reached. 

2. 

According to heat needs and burning intensity the boiler is needed to be supplied with fuel during the operation. Feeding the fire so as the 
fuel layout was equally high along the entire boiler depth. 

3. 

When using the anthracite it is necessary the air rose of the secondary air input in the stoker hole to be partly opened for the whole time of 
the build – up of gases and flames out of freshly fed fuel (the air rose of the secondary air input with regard to the surface temperature is 
necessary to be controlled with an instrument. 

4. 

At change over to night still operation the grate to be cleaned out, the freshly fuel to be let well burnt up and then the boiler power to be 
suppressed by throttling of the chimney draught with chimney flap in the chimney – pot and by turning down the air rose of the secondary 
air input. The smoky flap and air rose opening level is necessary to be tried out, it is always necessary to make sure that the product of 
consumption did not get away to the boiler room. In this case the draught controller to be disconnected. 

5. 

The morning boiler operation reconditioning to be performed by opening of the smoky flap and air rose and with grate raking after opening 
the ash door. 

6. 

The ash door must be during the operation permanently closed. 

7. 

The ashtray to be emptied according to needs (gloves need to be used). 

 
 

Maintenance 

  

1. 

The  ash  from  the  ashtray  to  be  emptied  during  the  operation  of  the  boiler  even  several  times  per  day  according  to the  sort  of  used  fuel 
because a full ashtray hampers the right distribution of the burning air under the fuel and causes unequal burning process of fuel on the 
grate.  All  remains  in  the  firebox  especially  the  clinker  are  removed  before  each  new  burning  up  and  at  morning  boiler  operation 
reconditioning.  The  ash  is  needed  to  be  put  away  into  the  fire  –  resistant  tanks  with  a  cover.  It  is  necessary  to  use  protective 
facilitations and to pay attention to personal safety while operating.
  

2. 

The boiler walls inside the firebox, smoky boiler draughts and smoky chimney – pot to be cleaned 1x per month if heating with coke. The 
cleaning to be performed 1x per week when heating with anthracite. 

3. 

If there is a settlement of tar silt on the walls of the burning space while using fuels with higher gas build – up it can be removed with a 
scraper or by burning out with a help of dry wood (eventually coke) when setting the boiler to the maximum operating temperature. 

 
 

IMPORTANT NOTICE 

 
1. 

The boiler VIADRUS U 22 is not intended for the Czech market. 

2. 

The boiler only can be used for the purpose that it is destined for.  

3. 

The boiler must be operated only by adults who are introduced to these operating instructions. It is unallowable to let children at 
the  boiler  unattended  of  adults.  Interventions  into  the  boiler  design  that  could  threaten  the  health  of  the  operating  staff, 
eventually the inmates, are disallowed. 

4. 

The  boiler  is  not  destined  for  the  use  by  persons  (incl.  children)  whose  physical,  sensual  or  mental  disability  or  lack  of 
experience  and  knowledge  prevent  them  from  a  safe  use  of  the  appliance  unless  they  are  supervised  or  if  they  were  not 
instructed on the use of appliance by a person responsible for their safety.  

5. 

Children should be supervised in order to ensure that they do not play with the appliance. 

6. 

If there is a risk of rise and getting away of flammable steams or gas into the boiler room or at operations by which there is an 
intermediate risk of fire or blast (sticking of floor coverings, paintings with flammable colours), the boiler must be disabled from 
operation before the beginning of operations. 

7. 

Using of flammable liquids is DISALLOWED for firing the boiler. 

8. 

It is DISALLOWED to overheat the boiler during its operation. 

9. 

Objects of flammable materials must not be put on the boiler and to a distance smaller than that of a safety distance from it 

10.  Flammable materials must not be in the minimal distance of 1500 mm from the boiler when emptying the ash at the boiler. 

11.  The space at the point of choking valve rotation of the ashtray door must be cleaned in case of clogging with fuel, ashes or other 

impurities in order to avoid its rubbing thus wrong functioning.  

12.  When the boiler operates at a lower temperature than of 60 °C the retting, or the so called low – temperature rust, of the boiler 

drum  may  occur  that  reduces  the  operating  life  of  the  boiler  drum.  Therefore  we  recommend  to  operate  the  boiler  at  a 
temperature of 60 °C or higher. 

13.  After finishing of the heating period it is necessary to properly clean the boiler, smoke stack and chimney – pot. The fulcrum pin, 

smoky  flap  mechanism  and other  movable parts  to  be  covered with graphite  grease.  And  the  boiler  room  to  be  kept  clean  and 
dry. 

14.  In case the heating system is not daily used in winter season, then the water from boiler must be drained. 

15.  It  is  necessary  to  install  a  safety  valve  for  maximum  overpressure  of  400  kPa (4  bar)  on  the  system  and  its  dimension  must 

correspond  to  the  rated boiler output.  The  safety  valve  must  be  located  directly  behind  the  boiler.  Any  stop  valve  must  not  be 
located between the safety valve and boiler. If you have any questions, please contact our contractual assembly firm and service 
organizations. 

16.  During assembly, installation and operation of the appliance it is necessary to comply with standards that apply in the relevant 

country of destination. 

If you fail to meet these conditions you cannot requisite the guarantee repairs.  
 

Summary of Contents for U 22 D

Page 1: ...VIADRUS U 22 C D Manual for boiler operation and installation GB_2015_24 GB_2017_14 ...

Page 2: ...Boiler drum installation 10 5 3 2 Jacket assembly 10 5 3 3 Filling of the heat system with water 11 6 Putting into operation instructions for a contractual service organization 12 6 1 Control operation before starting 12 6 2 Putting the boiler into operation 12 6 3 Boiler transformation from solid fuels to gas and liquid fuels and retroactively 12 7 User s boiler service 12 7 1 Heating up 13 7 2 O...

Page 3: ... cast iron exchanger and all other parts with respect to the quality of used materials 2 Design approved in the long term 3 Elaborate production technology on automatic forming lines with consistent and approved quality of the production process ISO 9001 ISO 14 001 4 Efficiency of coke and anthracite burning 75 80 efficiency of wood burning 75 5 Simple service and maintenance 6 Low demandingness f...

Page 4: ...tuated at the back part of the boiler The back section of the boiler has a smoky chimney pot and a heat water flange in the upper part and a returnable water flange with a socket for impregnating and clearing plug Stoker and ash door and a firebox door under them are fixed to the front section The whole boiler drum is isolated with a stifling mineral isolation that reduces losses by sharing heat i...

Page 5: ...er Cleaning cover of the chimney pot Back part of the jacket with isolation Flange of the returnable water with a socket Elbow clearing plug Firebox door Medium section Ashtray Control handle of the smoky flap Thermomanometer Draught governor Upper part of the jacket with isolation Stoker door Stoker door closure Air rose Ash door Ash door closure Stifling Hanging pin Adjusting screw of the stifli...

Page 6: ...screw of the stifling Front section Boiler insertion Back section Three figure sump Flange of the heat water Smoky chimney pot Flat socket of the smoky chimney pot Smoky flap Lever Cleaning cover of the chimney pot Back part of the jacket with isolation Flange of the returnable water with a socket Elbow clearing plug Firebox door Medium section Ashtray Control handle of the smoky flap Medium secti...

Page 7: ... Concentration of total Fe Mn mg l 0 3 recommended value WARNING The use of anti freeze mixture is not recommended by the manufacturer a to the heating system ČSN 06 0310 Heating systems in buildings Designing and installation ČSN 06 0830 Heating systems in buildings protecting device CSN 07 0240 Warm water and low pressure steam boilers Basic regulations CSN 07 0245 Warm water and low pressure st...

Page 8: ...e materials polyurethane polystyrene polyethylene PVC The boiler placing with respect to the necessary handling space basic surroundings of AA5 AB5 according to ČSN 33 2000 1 ed 2 handling space of minimum 1000 mm in front of the boiler must be maintained a minimum distance of 400 mm between the back part of the boiler and the wall to maintain space for access to the back part of the boiler of min...

Page 9: ...s 3 x 26 1 piece split pin 2 5 x 32 1 piece washer 10 5 3 pieces bushings HEYCO 2 pieces blind flanges 6 pieces screws into metal C 4 8 x 13 4 pieces flange of heat water DN 50 1 piece flange of returnable water DN 50 with a socket Js 1 2 for impregnating and clearing plug 1 piece well of thermostat 1 piece sealing φ 90 x 60 x 3 2 pieces operating key 1 piece hook 2 pieces socket 8 mm 2 pieces boi...

Page 10: ...the well of thermostat into the hole in the top part of the rear section Fig 7 6 To put the stove pipe to the smoky chimney pot and penetrate it into the chimney hole 7 To screw the draught controller to the hole in the upper part of the front section 8 Two holes with a Js 6 4 thread in the front section to blind with Js 6 4 closures Fig 8 The boiler connecting dimensions 5 3 2 Jacket assembly 1 T...

Page 11: ...01 can be used for fill up The heat system is needed to be rinsed so as all impurities have been washed out During heat period it is necessary to keep consistent water volume in the heat system While filling up of the heat system with water it is necessary to prevent the air from leeching onto the system The water from boiler and heat system must never be impregnated or taken out for use except fo...

Page 12: ...CITE The optimal fuel is coke with granularity of 40 60 mm but it is possible to burn even coke and anthracite with granularity of 20 40 mm nut 2 In case of sufficient chimney draught 0 15 to 0 25 mbar it is possible to burn even non caking anthracite with granularity of 30 50 mm nut 1 and 50 80 mm cobbles WOOD Guarantee of clean and good combustion is to use only dry and wood in the natural state...

Page 13: ...n smaller quantity than during typical burning Coal will burn slower and with less intensiveness temperature will increase slower but it is a normal phenomenon As soon as a burning layer arises white smoke begins to decrease 10 As soon as the fuel passes to dark red glow it is necessary to close the throttle valve by about 1 2 mm and close the rosette of the stocking door 11 From this time you can...

Page 14: ... eventually coke when setting the boiler to the maximum operating temperature 9 IMPORTANT NOTICE 1 The boiler VIADRUS U 22 is not intended for the Czech market 2 The boiler only can be used for the purpose that it is destined for 3 The boiler must be operated only by adults who are introduced to these operating instructions It is unallowable to let children at the boiler unattended of adults Inter...

Page 15: ...er a consumer Mainly it is necessary to specify when and by whom the boiler was commissioned as well as it is necessary to specify a precise address of operation of the boiler VIADRUS a s provides the extended guarantee period for the boiler drum during 60 months from the sell by date but not longer than 66 months from the dispatch date of the product from the production plant The condition for re...

Page 16: ...70 and fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 75 Energy efficiency index EEI 74 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 11 7 kW At rated heat output ƞn 75 3 At 30 50 of rated heat output if applicabl...

Page 17: ...ssil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 75 Energy efficiency index EEI 74 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 17 7 kW At rated heat output ƞn 77 2 At 30 50 of rated heat output if applicable Pp kW A...

Page 18: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 62 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 20 kW At rated heat output ƞn 63 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 19: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 64 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 25 kW At rated heat output ƞn 65 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 20: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 66 Energy efficiency index EEI 95 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 30 kW At rated heat output ƞn 67 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 21: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 68 Energy efficiency index EEI 98 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 35 kW At rated heat output ƞn 69 7 At 30 50 of rated heat output if applicable Pp kW A...

Page 22: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 65 Energy efficiency index EEI 94 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 40 kW At rated heat output ƞn 66 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 23: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 62 Energy efficiency index EEI 89 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 45 kW At rated heat output ƞn 63 5 At 30 50 of rated heat output if applicable Pp kW A...

Page 24: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 64 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 49 kW At rated heat output ƞn 65 5 At 30 50 of rated heat output if applicable Pp kW A...

Page 25: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Page 26: ...26 ...

Page 27: ... card for customer user Recording of performed warranty and after warranty repairs and performance of regular product check Recording date Performed operation Contractual service organization signature stamp Customer s signature ...

Page 28: ...VIADRUS U 22 C D VIADRUS a s Bezručova 300 E mail CZ 735 81 Bohumín info viadrus cz www viadrus cz ...

Reviews: