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13 

7.1 

Heating up  

1. 

Check the water volume in the heat system on the thermomanometer. 

2. 

Open the closing armatures between the boiler and the heat system. 

3. 

Clean out the grate, ashtray, smoky channels and boiler walls. 

4. 

Spread out the kindling through the ash door with the stoker – hole on a cleaned grate along its entire depth.  

5. 

Set the smoky flap in the chimney – pot to position – open and close the stoker door. 

6. 

Set the kindling afire through open ash door and stoker door. 

7. 

Close the stoker hole and ash door and fully open the stifling 

8. 

Thinner layout of the basic fuel to be put up on the burning wood. 

9. 

After its good burning up more fuel to be put up to the bottom part of the stoker hole, the fuel to be stacked to a uniform layout along its 
entire boiler depth.  

10. 

As soon as the fuel grades to a dark red flame the air rose of the secondary air input on the stoker hole to be opened with an instrument. 

11.  After flames become yellow the air rose of the secondary air input to be closed. 

 

The manufacturer recommends to heat by combustion from above. This method is more difficult, but more effective. Coal fired from above heats 
the below situated fuel, and its gasification proceeds. Incurred flammable gases will burn off, and as a result the heat arises, which influences 
increase of effectiveness. Flame is decreased during combustion unless only cocked coal remains, which combustion will ensure several-hours 
operation  of  the  boiler.  This  method  of  combustion  increases  constant  heat-ability,  decreases  consumption  of  fuel,  and  mainly  decreases 
emissions of pollutants into the atmosphere. 
 
1. 

Pour coal to the empty fire-grate of the boiler approximately to the half-high of the heating chamber. 

2. 

Put rough pieces of wood to the  coal to the high about 5 cm so that the coal is fully covered. Put to the middle on it one more layer of 
narrower pieces of wood (Ø 1 cm) 

3. 

Further place a kindling on the wood (fine chippings, straw, paper). 

4. 

Close the ash-pan door. Lightly open the throttle valves by means of the throttle screw approximately on 1 cm. 

5. 

Open the air rosette on the stocking door. 

6. 

Fire the kindling and close the stocking door. 

7. 

If the boiler is equipped with a draught regulator, set temperature to 60 °C. 

8. 

When the kindling begins to burn, you can let the boiler spontaneously burn. However, while first several burning-up, we recommend you 
to stay near the boiler, unless you are sure that the boiler is really burning. In case that the boiler stops to burn, it is necessary to open 
lightly the throttle valve. 

9. 

During first 30 min. you can see smoke from the chimney, but it will be in smaller quantity than during typical burning. Coal will burn slower 
and with less intensiveness; temperature will increase slower – but it is a normal phenomenon. As soon as a burning layer arises, white 
smoke begins to decrease.  

10. 

As  soon  as  the  fuel  passes  to  dark-red  glow,  it  is  necessary  to  close  the  throttle  valve  by  about  1-2  mm  and  close  the  rosette  of  the 
stocking door. 

11. 

From  this  time  you  can  let  the  boiler  burn.  It  is  not  necessary  to  go  to  the  boiler  room;  we  don’t  recommend  poking  the  fire-grate,  the 
whole fuel will burn off. 

 

 

Although  burning  from  above  is  not  cyclical, there  is  a method  how  to  reach  it. One  from the  possibilities  is  a  repeated  heat-up  with  using  of 
remnants  of  the  glowing  fuel  from  the  previous  burning.  It  is  far  simpler  method;  however  we  have  to  proceed  very  carefully.  Glowing  fuel 
releases CO, that’s why it is necessary to store it in the ash-pan for the period of repeated filling of the boiler by fuel. It is necessary to observe 
personal safety and use protective equipment.
 

1. 

Estimate a correct moment, when the boiler begins to burn out, but there are about 2 shovels of glowing carbon pieces on the fire-grate. 
Even if there are only few glowing carbon pieces, it is far simpler to burn up the warmed-up boiler. 

2. 

Shove ash by proving tools. In case that there is only little ash, leave it on the fire-grate. 

3. 

Pick carbon pieces from the fire-grate and put them into the ash-pan.  

4. 

Add new fuel to the combustion chamber, put wood and kindling overhead. 

5. 

Take out glowing carbon pieces from the ash-pan and pour above new fuel. If you carry out steps 3 and 4 quickly enough, there wouldn’t 
be necessary to burn-up the boiler again. The fuel will start to burn from carbon pieces. 

 
The frequency of stocking depends on the weather, the boiler output and the fuel heating power. Provided the boiler output is correctly rated for 
the sizes of the heated premises, then necessity of heating-up at temperature of -20 °C shouldn’t be higher than twice a day at the full stocking.  
During first heats-up from above, we recommend to use less quantity of fuel in order to avoid overheating of the boiler in case of any problems. 
Afterwards you can increase fuel quantity up to the bottom edge of the stocking door. 
Fuel quantity has to be fitted to actual needs. For example, if at temperature about 0 °C, you stocked the boiler by fuel on 1/3, and the time of 
burning was 6 hours, but you needed 12 h, it is necessary to stock the boiler on 2/3, and in the same way if the surrounding temperature begins 
to decrease.  
The  best  effect  of  burning  can  be  reached  if  you  let  the  whole  stock  burn-off  without  additional  stocking.  However,  it  is  not  easy  to  estimate 
needed quantity of the fuel according to actual atmospheric conditions, and small quantity of coal could be additionally stocked.  

 

Summary of Contents for U 22 D

Page 1: ...VIADRUS U 22 C D Manual for boiler operation and installation GB_2015_24 GB_2017_14 ...

Page 2: ...Boiler drum installation 10 5 3 2 Jacket assembly 10 5 3 3 Filling of the heat system with water 11 6 Putting into operation instructions for a contractual service organization 12 6 1 Control operation before starting 12 6 2 Putting the boiler into operation 12 6 3 Boiler transformation from solid fuels to gas and liquid fuels and retroactively 12 7 User s boiler service 12 7 1 Heating up 13 7 2 O...

Page 3: ... cast iron exchanger and all other parts with respect to the quality of used materials 2 Design approved in the long term 3 Elaborate production technology on automatic forming lines with consistent and approved quality of the production process ISO 9001 ISO 14 001 4 Efficiency of coke and anthracite burning 75 80 efficiency of wood burning 75 5 Simple service and maintenance 6 Low demandingness f...

Page 4: ...tuated at the back part of the boiler The back section of the boiler has a smoky chimney pot and a heat water flange in the upper part and a returnable water flange with a socket for impregnating and clearing plug Stoker and ash door and a firebox door under them are fixed to the front section The whole boiler drum is isolated with a stifling mineral isolation that reduces losses by sharing heat i...

Page 5: ...er Cleaning cover of the chimney pot Back part of the jacket with isolation Flange of the returnable water with a socket Elbow clearing plug Firebox door Medium section Ashtray Control handle of the smoky flap Thermomanometer Draught governor Upper part of the jacket with isolation Stoker door Stoker door closure Air rose Ash door Ash door closure Stifling Hanging pin Adjusting screw of the stifli...

Page 6: ...screw of the stifling Front section Boiler insertion Back section Three figure sump Flange of the heat water Smoky chimney pot Flat socket of the smoky chimney pot Smoky flap Lever Cleaning cover of the chimney pot Back part of the jacket with isolation Flange of the returnable water with a socket Elbow clearing plug Firebox door Medium section Ashtray Control handle of the smoky flap Medium secti...

Page 7: ... Concentration of total Fe Mn mg l 0 3 recommended value WARNING The use of anti freeze mixture is not recommended by the manufacturer a to the heating system ČSN 06 0310 Heating systems in buildings Designing and installation ČSN 06 0830 Heating systems in buildings protecting device CSN 07 0240 Warm water and low pressure steam boilers Basic regulations CSN 07 0245 Warm water and low pressure st...

Page 8: ...e materials polyurethane polystyrene polyethylene PVC The boiler placing with respect to the necessary handling space basic surroundings of AA5 AB5 according to ČSN 33 2000 1 ed 2 handling space of minimum 1000 mm in front of the boiler must be maintained a minimum distance of 400 mm between the back part of the boiler and the wall to maintain space for access to the back part of the boiler of min...

Page 9: ...s 3 x 26 1 piece split pin 2 5 x 32 1 piece washer 10 5 3 pieces bushings HEYCO 2 pieces blind flanges 6 pieces screws into metal C 4 8 x 13 4 pieces flange of heat water DN 50 1 piece flange of returnable water DN 50 with a socket Js 1 2 for impregnating and clearing plug 1 piece well of thermostat 1 piece sealing φ 90 x 60 x 3 2 pieces operating key 1 piece hook 2 pieces socket 8 mm 2 pieces boi...

Page 10: ...the well of thermostat into the hole in the top part of the rear section Fig 7 6 To put the stove pipe to the smoky chimney pot and penetrate it into the chimney hole 7 To screw the draught controller to the hole in the upper part of the front section 8 Two holes with a Js 6 4 thread in the front section to blind with Js 6 4 closures Fig 8 The boiler connecting dimensions 5 3 2 Jacket assembly 1 T...

Page 11: ...01 can be used for fill up The heat system is needed to be rinsed so as all impurities have been washed out During heat period it is necessary to keep consistent water volume in the heat system While filling up of the heat system with water it is necessary to prevent the air from leeching onto the system The water from boiler and heat system must never be impregnated or taken out for use except fo...

Page 12: ...CITE The optimal fuel is coke with granularity of 40 60 mm but it is possible to burn even coke and anthracite with granularity of 20 40 mm nut 2 In case of sufficient chimney draught 0 15 to 0 25 mbar it is possible to burn even non caking anthracite with granularity of 30 50 mm nut 1 and 50 80 mm cobbles WOOD Guarantee of clean and good combustion is to use only dry and wood in the natural state...

Page 13: ...n smaller quantity than during typical burning Coal will burn slower and with less intensiveness temperature will increase slower but it is a normal phenomenon As soon as a burning layer arises white smoke begins to decrease 10 As soon as the fuel passes to dark red glow it is necessary to close the throttle valve by about 1 2 mm and close the rosette of the stocking door 11 From this time you can...

Page 14: ... eventually coke when setting the boiler to the maximum operating temperature 9 IMPORTANT NOTICE 1 The boiler VIADRUS U 22 is not intended for the Czech market 2 The boiler only can be used for the purpose that it is destined for 3 The boiler must be operated only by adults who are introduced to these operating instructions It is unallowable to let children at the boiler unattended of adults Inter...

Page 15: ...er a consumer Mainly it is necessary to specify when and by whom the boiler was commissioned as well as it is necessary to specify a precise address of operation of the boiler VIADRUS a s provides the extended guarantee period for the boiler drum during 60 months from the sell by date but not longer than 66 months from the dispatch date of the product from the production plant The condition for re...

Page 16: ...70 and fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 75 Energy efficiency index EEI 74 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 11 7 kW At rated heat output ƞn 75 3 At 30 50 of rated heat output if applicabl...

Page 17: ...ssil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 75 Energy efficiency index EEI 74 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 17 7 kW At rated heat output ƞn 77 2 At 30 50 of rated heat output if applicable Pp kW A...

Page 18: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 62 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 20 kW At rated heat output ƞn 63 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 19: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 64 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 25 kW At rated heat output ƞn 65 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 20: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 66 Energy efficiency index EEI 95 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 30 kW At rated heat output ƞn 67 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 21: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 68 Energy efficiency index EEI 98 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 35 kW At rated heat output ƞn 69 7 At 30 50 of rated heat output if applicable Pp kW A...

Page 22: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 65 Energy efficiency index EEI 94 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 40 kW At rated heat output ƞn 66 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 23: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 62 Energy efficiency index EEI 89 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 45 kW At rated heat output ƞn 63 5 At 30 50 of rated heat output if applicable Pp kW A...

Page 24: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 64 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 49 kW At rated heat output ƞn 65 5 At 30 50 of rated heat output if applicable Pp kW A...

Page 25: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Page 26: ...26 ...

Page 27: ... card for customer user Recording of performed warranty and after warranty repairs and performance of regular product check Recording date Performed operation Contractual service organization signature stamp Customer s signature ...

Page 28: ...VIADRUS U 22 C D VIADRUS a s Bezručova 300 E mail CZ 735 81 Bohumín info viadrus cz www viadrus cz ...

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