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Putting into operation – instructions for a contractual service organization 

 
Putting  the  boiler  into  operation  can  be  performed  only  by  a  contractual  service  organization  authorized  for  performing  of  this 
operation. 
 

6.1 

Control operation before starting 

Before starting the boiler it is needed to check: 

a) 

filling the heat system with water (thermomanometer check) and system tightness. 

b) 

connection  to  chimney  –  this  connection  can  be  performed  only  with  consent  of  a  relevant  chimney  company  according  to  

Č

SN 73 4201. 

 

6.2 

Putting the boiler into operation 

1. 

Performance of fire in the boiler. 

2. 

Setting the boiler on the necessary operating temperature. The recommended temperature of the output water is 80 °C. 

3. 

Adjustment of the draught controller chainlet length (according to the enclosed draught controller instruction). 

4. 

Operating of the boiler in the operating condition according to the competent standards. 

5. 

Repeatedly check the boiler tightness. 

6. 

Introduction of the user with servicing. 

7. 

Making a record into the Warranty card. 

 

6.3 

Boiler transformation from „solid fuels“ to „gas and liquid fuels“ and retroactively  

In  case  the  user  decides  according  to  the  situation  to  perform  a  transformation  of  its  boiler  from  solid  fuels  to  gas  or  liquid  fuels,  such 
transformation can be required only at contractual service company – organization approved for performing the operation that provides him with 
performance of such transformation with an appropriate operating test. Parts for transformation are delivered by the producer. 
 
 

User’s boiler service 

 

 

Incorrect operation and improper combustion of fuel leads to damage to the product. 

During  the  first  ignition  of  the  cold  boiler,  water  condenses  therein  and  then  flows  down  its  inner  walls.  This  condensation  of  the 
boiler body ends when the boiler reaches operating temperature. 
During  the  operation  of  the  boiler  at  the  temperature  lower  than  60°C,  condensing  of  water on  the  boiler  body  or  the  so  called  low 
temperature  corrosion  can  take,  which  shortens  the  life  of  the  boiler  exchanger.  Therefore  we  recommend  to  operate  the  boiler  at 
60°C and higher. 
 
COKE, ANTHRACITE 

 

The optimal fuel is coke with granularity of 40 – 60 mm but it is possible to burn even coke and anthracite with granularity of 20 – 40 mm (nut 2). 
In  case  of  sufficient  chimney  draught  (0,15  to  0,25  mbar)  it  is  possible  to  burn  even  non  –  caking  anthracite  with  granularity  of  30  –  50  mm  
(nut 1) and 50 – 80 mm (cobbles) 
 
WOOD  

 

Guarantee of clean and good combustion is to use only dry and wood in the natural state. 
It is necessary to keep the wood max. humidity 20%. If the humidity is higher than 20%, output of the boiler decreases. Combustion of 
the damp wood releases water which condenses on the walls of the boiler and chimney body, this leads to an increased formation of 
tar and water vapor, which reduces the life of the heat exchanger. Furthermore, improper combustion causes corrosion of cast iron 
called "Metal dusting", which leads to carbon diffusion into the material, and thus disintegration of the material to a powder (dust). 
This  process  is  gradual  and  long-term.  Flue  gas  stream  with  solid  particles  then  causes  abrasion  or  erosion  of  material  from  the 
surface, thereby gradually thinning the wall thickness of the elements, and this can cause perforation of the boiler body. 
Fuel must be stored in a dry place. 

For heating, do not use plastics, household waste, chemically treated wood residues, waste paper, wood chips, brushwood, garbage 
from boards pressed from the bark or chipboards.  

▶  

Follow the instructions for operating the boiler. 

▶  

When operating the boiler follow the recommended operating temperature. 

▶  

Operate the boiler with an approved fuel. 

 
Tab. 

. 10 

Recommended dimensions of wooden logs 

Section number 

10 

Log average [mm] 

φ

 40 to 100  

Log length [mm] 

270 

360 

450 

540 

630 

720 

810 

  

Cleaning of the grate is performed so as the hot fuel would not get through to the ashtray. 
Other sorts of wood such as wood clips, wood shavings, sawdust, granules or coal – cakes can be used as additional fuel. In case of heating 
with smaller clogs (wood clips, wood shavings, sawdust, granules) it is necessary to put logs in the bottom part of the burning chamber so as the 
fuel would not get through to the ashtray. It is possible to reach smoother burning by further interlaying of the fuel. 
These sorts of fuel must have heating power in the range of 12 to 15 MJ.kg

-1

 and humidity to 20 % to prevent from reducing of the mentioned 

boiler power. 
 

Summary of Contents for U 22 D

Page 1: ...VIADRUS U 22 C D Manual for boiler operation and installation GB_2015_24 GB_2017_14 ...

Page 2: ...Boiler drum installation 10 5 3 2 Jacket assembly 10 5 3 3 Filling of the heat system with water 11 6 Putting into operation instructions for a contractual service organization 12 6 1 Control operation before starting 12 6 2 Putting the boiler into operation 12 6 3 Boiler transformation from solid fuels to gas and liquid fuels and retroactively 12 7 User s boiler service 12 7 1 Heating up 13 7 2 O...

Page 3: ... cast iron exchanger and all other parts with respect to the quality of used materials 2 Design approved in the long term 3 Elaborate production technology on automatic forming lines with consistent and approved quality of the production process ISO 9001 ISO 14 001 4 Efficiency of coke and anthracite burning 75 80 efficiency of wood burning 75 5 Simple service and maintenance 6 Low demandingness f...

Page 4: ...tuated at the back part of the boiler The back section of the boiler has a smoky chimney pot and a heat water flange in the upper part and a returnable water flange with a socket for impregnating and clearing plug Stoker and ash door and a firebox door under them are fixed to the front section The whole boiler drum is isolated with a stifling mineral isolation that reduces losses by sharing heat i...

Page 5: ...er Cleaning cover of the chimney pot Back part of the jacket with isolation Flange of the returnable water with a socket Elbow clearing plug Firebox door Medium section Ashtray Control handle of the smoky flap Thermomanometer Draught governor Upper part of the jacket with isolation Stoker door Stoker door closure Air rose Ash door Ash door closure Stifling Hanging pin Adjusting screw of the stifli...

Page 6: ...screw of the stifling Front section Boiler insertion Back section Three figure sump Flange of the heat water Smoky chimney pot Flat socket of the smoky chimney pot Smoky flap Lever Cleaning cover of the chimney pot Back part of the jacket with isolation Flange of the returnable water with a socket Elbow clearing plug Firebox door Medium section Ashtray Control handle of the smoky flap Medium secti...

Page 7: ... Concentration of total Fe Mn mg l 0 3 recommended value WARNING The use of anti freeze mixture is not recommended by the manufacturer a to the heating system ČSN 06 0310 Heating systems in buildings Designing and installation ČSN 06 0830 Heating systems in buildings protecting device CSN 07 0240 Warm water and low pressure steam boilers Basic regulations CSN 07 0245 Warm water and low pressure st...

Page 8: ...e materials polyurethane polystyrene polyethylene PVC The boiler placing with respect to the necessary handling space basic surroundings of AA5 AB5 according to ČSN 33 2000 1 ed 2 handling space of minimum 1000 mm in front of the boiler must be maintained a minimum distance of 400 mm between the back part of the boiler and the wall to maintain space for access to the back part of the boiler of min...

Page 9: ...s 3 x 26 1 piece split pin 2 5 x 32 1 piece washer 10 5 3 pieces bushings HEYCO 2 pieces blind flanges 6 pieces screws into metal C 4 8 x 13 4 pieces flange of heat water DN 50 1 piece flange of returnable water DN 50 with a socket Js 1 2 for impregnating and clearing plug 1 piece well of thermostat 1 piece sealing φ 90 x 60 x 3 2 pieces operating key 1 piece hook 2 pieces socket 8 mm 2 pieces boi...

Page 10: ...the well of thermostat into the hole in the top part of the rear section Fig 7 6 To put the stove pipe to the smoky chimney pot and penetrate it into the chimney hole 7 To screw the draught controller to the hole in the upper part of the front section 8 Two holes with a Js 6 4 thread in the front section to blind with Js 6 4 closures Fig 8 The boiler connecting dimensions 5 3 2 Jacket assembly 1 T...

Page 11: ...01 can be used for fill up The heat system is needed to be rinsed so as all impurities have been washed out During heat period it is necessary to keep consistent water volume in the heat system While filling up of the heat system with water it is necessary to prevent the air from leeching onto the system The water from boiler and heat system must never be impregnated or taken out for use except fo...

Page 12: ...CITE The optimal fuel is coke with granularity of 40 60 mm but it is possible to burn even coke and anthracite with granularity of 20 40 mm nut 2 In case of sufficient chimney draught 0 15 to 0 25 mbar it is possible to burn even non caking anthracite with granularity of 30 50 mm nut 1 and 50 80 mm cobbles WOOD Guarantee of clean and good combustion is to use only dry and wood in the natural state...

Page 13: ...n smaller quantity than during typical burning Coal will burn slower and with less intensiveness temperature will increase slower but it is a normal phenomenon As soon as a burning layer arises white smoke begins to decrease 10 As soon as the fuel passes to dark red glow it is necessary to close the throttle valve by about 1 2 mm and close the rosette of the stocking door 11 From this time you can...

Page 14: ... eventually coke when setting the boiler to the maximum operating temperature 9 IMPORTANT NOTICE 1 The boiler VIADRUS U 22 is not intended for the Czech market 2 The boiler only can be used for the purpose that it is destined for 3 The boiler must be operated only by adults who are introduced to these operating instructions It is unallowable to let children at the boiler unattended of adults Inter...

Page 15: ...er a consumer Mainly it is necessary to specify when and by whom the boiler was commissioned as well as it is necessary to specify a precise address of operation of the boiler VIADRUS a s provides the extended guarantee period for the boiler drum during 60 months from the sell by date but not longer than 66 months from the dispatch date of the product from the production plant The condition for re...

Page 16: ...70 and fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 75 Energy efficiency index EEI 74 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 11 7 kW At rated heat output ƞn 75 3 At 30 50 of rated heat output if applicabl...

Page 17: ...ssil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 75 Energy efficiency index EEI 74 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 17 7 kW At rated heat output ƞn 77 2 At 30 50 of rated heat output if applicable Pp kW A...

Page 18: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 62 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 20 kW At rated heat output ƞn 63 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 19: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 64 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 25 kW At rated heat output ƞn 65 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 20: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 66 Energy efficiency index EEI 95 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 30 kW At rated heat output ƞn 67 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 21: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 68 Energy efficiency index EEI 98 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 35 kW At rated heat output ƞn 69 7 At 30 50 of rated heat output if applicable Pp kW A...

Page 22: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 65 Energy efficiency index EEI 94 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 40 kW At rated heat output ƞn 66 6 At 30 50 of rated heat output if applicable Pp kW A...

Page 23: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 62 Energy efficiency index EEI 89 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 45 kW At rated heat output ƞn 63 5 At 30 50 of rated heat output if applicable Pp kW A...

Page 24: ...fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 64 Energy efficiency index EEI 92 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 49 kW At rated heat output ƞn 65 5 At 30 50 of rated heat output if applicable Pp kW A...

Page 25: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Page 26: ...26 ...

Page 27: ... card for customer user Recording of performed warranty and after warranty repairs and performance of regular product check Recording date Performed operation Contractual service organization signature stamp Customer s signature ...

Page 28: ...VIADRUS U 22 C D VIADRUS a s Bezručova 300 E mail CZ 735 81 Bohumín info viadrus cz www viadrus cz ...

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