DS Stoves DS5000 Owner'S Manual Download Page 1 | Manualshive

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Before you install or operate a DS Power

Boiler, you must:

- Read all instructions carefully

- Install smoke and carbon monoxide

detectors.

MADE IN USA

By

D.S. MACHINE SHOP

Do Not

Discard

This

Manual

DS Power Boilers

High Ef ficiency Boilers

Models: #DS5000 #DS6000 #DS7000

OWNER’S MANUAL

Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 1

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Summary of Contents for DS5000

Page 1: ...nstructions carefully Install smoke and carbon monoxide detectors MADE IN USA By D S MACHINE SHOP Do Not Discard This Manual DS Power Boilers High Efficiency Boilers Models DS5000 DS6000 DS7000 OWNER S MANUAL Power Boiler Manual 2017 qxp_Layout 1 2 13 17 9 32 AM Page 1 ...

Page 2: ...be very hot 18 Make sure your single wall chimney connectors have at least 3 screws per joint 19 When starting a fire circulating pump must be running continuously 20 If circulating pump is installed you must install a high limit aquastat set at 190 degrees Fahrenheit 21 Always install a mixing valve when installing a domestic coil Operational Work Practice Standards 1 When burning wood burn only ...

Page 3: ...steel there is a small amount of oil or dirt on the metal You may smell an odor This is normal during the first operation You may want to assemble the boiler out of doors and build a small fire in it to BURN OFF this dirt and oil before installing unit Starting A Wood Fire Fully open Samson Draft Regulator Place crumpled paper and kindling wood on grate and ignite with match or lighter Use a good ...

Page 4: ...ssure Gauge 3 Damper 4 30 Safety Valve 5 3 4 Boiler Coil 6 4 or 5 Gallon Coil 7 Aquastat All D S Boilers must be plumbed by a Qualified Licensed Plumber or D S is not responsible for warranty Failure to follow installation and basic operation will void the warranty All Boilers are tested to 100psi Recommended working pressure 12psi NOTE This Boiler set up is only a D S Machine Design Each set up c...

Page 5: ...the water Valve Hot Water Aquapure Filter System Hot Water Heater 40 Gal Hot Rock Tank 70 145 Mixing Valve Cold Water Dip Tube Water Fire Door Ash Door 6 High Ash Pan Drain Valve W A T E R W A T E R W A T E R W A T E R Valve Hot Water Aquapure Filter System Mixing Valve Cold Water Dip Tube Water Fire Door Ash Door 6 High Ash Pan Circulator Pump Drain Safety Valve DS 4GPM FC DS 5GPM FC Domestic Coi...

Page 6: ...ar ried back into the heater The connector pipe should be installed so that the upper pipe section fits inside the lower section This way any condensation building up inside the pipe will stay inside the pipe as it flows down the inside surface Horizontal pipe runs should have the pipe seams turned up Particular attention should be paid to the point where the flue passes through a wall or ceiling ...

Page 7: ...06 water column It is required to abide by the manufacturer s instructions on Class A chimneys as well as local building codes It is not recommended to build a chimney on an addition that is lower than the main part of your building Do Not extend the stovepipe past the inside of a masonry chimney liner Never connect this unit to a chimney serving another appliance Should you have a problem with in...

Page 8: ...d to maintain the boiler pressure at 12 15 lbs Every degree the temperature rises the boiler will gain 1 lb of pressure The expansion tank will absorb the pressure and keep it at 12 15 lbs in normal temperature ranges This normally gets hooked up to the hot water horizontal line close to the boiler 6 Circulator Pump A Circulator Pump is designed to circulate water through your heating system This ...

Page 9: ...Forced Draft Kit Setup Remove the rear draft intake plate Replace with draft fan Use bolts to cover holes 9 Power Boiler Manual 2017 qxp_Layout 1 2 13 17 9 32 AM Page 9 ...

Page 10: ...iler Models DS5000 DS6000 DS7000 DS5000 20 14x3 4 screws DS6000 22 14x3 4 screws DS7000 24 14x3 4 screws Install side and back panels first Back panel goes inside of side panels Top panel goes outside of all panels Power Boiler Manual 2017 qxp_Layout 1 2 13 17 9 32 AM Page 10 ...

Page 11: ... damper before installing At least a 0 06 water column on all D S Coal Boilers Manuel dampers work good but you need to be cautious because a manuel damper can restrict draft so much that it can create carbon monoxide Problem 3 Poor Draft Solution Check and clean chimney and single wall chimney connectors Check chimney draft there should be at least a 0 06 inch of water column This service is prov...

Page 12: ...wner is responsible for labor and costs to complete the repair The owner may at his op tion and with D S Stoves approval have the stove shipped to the factory for repair All labor and material costs for repair at the factory will be borne by D S Stoves The owner is responsible for all shipping costs D S Stoves gaskets paint or enameled parts firebrick and furnace cement are not covered by this Lim...

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