DS Stoves DS5000 Owner'S Manual Download Page 2

ALL BOILERS MUST BE INSTALLED BY A NFI CERTIFIED SPECIALIST AND PLUMBED BY A 

QUALIFIED LICENSED PLUMBER OR D.S. IS NOT RESPONSIBLE FOR WARRANTY

Safety Instructions

     1.  Read all instructions before installing or operating any DS boiler

     2.  Never fire boiler without water in the system. Doing so could ruin boiler.

     3.  You must install smoke and carbon monoxide detectors before you install or operate any furnace or

boiler. 

Check your local codes, this installation must meet their rulings.

     4.  Do not open bottom ash door to increase draft. It is designed only to empty ash pan.

     5.  Never leave boiler doors open when boiler is unattended.

     6.  Install barometric or manual damper when burning coal.

     7.  Do not use a manual, barometric or automatic damper when burning wood.

     8.  Do not hook up a wood or coal boiler to an aluminum Type B gas vent. Use a code approved Class A

chimney. A minimum of 20’ high.

     9.  On all new installs connecting to an existing chimney, a level 2 chimney inspection must be done by a

certified chimney sweep.

   10.  Clean chimney before installing boiler. If there is creosote attached to the liner you could create a seri-

ous chimney fire.

   11.  Never leave children unsupervised when they are in same room as boiler. Provide a sturdy barrier to

keep children and pets a safe distance from the boiler, or they could get burned.

   12.  Keep boiler area clear from all combustible materials, gasoline, other flammable vapors and liquids.

   13.  Use the required floor protection as shown on page 6.

   14.  Check the clearance to combustible walls and floors on page 6.

   15.  Do not allow anyone who is unfamiliar with the boiler to operate it.

   16.  Spend some time with your boiler to become well acquainted with the different settings and how each

setting will affect its burning patterns. It is impossible to state how each setting will affect your boiler.

   17.  Be extremely careful when removing the boiler ash pan. It may be very hot!

   18.  Make sure your single wall chimney connectors have at least 3 screws per joint.

   19.  When starting a fire, circulating pump must be running continuously.

   20.  If circulating pump is installed you must install a high limit aquastat set at 190 degrees Fahrenheit.

   21.  Always install a mixing valve when installing a domestic coil.

Operational Work Practice Standards

      1.  When burning wood, burn only seasoned, dry cord-wood that has been dried; then warmed before firing.

(Warming cord-wood means placing in a heated building for 1 day before burning)

      2.  Keep wood under cover: in a wood shed, or a tarp.

      3.  Right after delivery: stack cord-wood under cover

      4.  Split cord wood before drying.

      5.  Do not burn green wood, it needs to have no more than 20% moisture.

      6.  All firewood must be seasoned at least 1 year.

      7.  Check cord-wood with moisture meter. Check wood moisture at least once a week!

      8.  Keep a 2” to 3” ash layer on top of your grates when burning wood. Note: Do not cover louvers.

      9.  The boiler is designed to burn air dried wood and coal at a predetermined firing rate. Over firing occurs

when the ash door is left open during operation or a highly volatile fuel, i.e. large amounts of small kindling is

used. Do not exceed 200 degrees water temperature.

    10.  When tending the firebox always open load door slowly to minimize smoke out the fire door or a “flash

back”.

    11.  Check the fit on the load door. It must fit tightly. If it does not, check for deterioration or wear of the ce-

ramic rope seal. Replace defective seals.

    12.  Inspect and clean your chimney and single wall chimney connectors regularly.

    13.  In the event of a chimney fire, shut off all draft controls and blowers. Call your fire department immedi-

ately. Alert everyone in the house. If flue is still burning vigorously, throw baking soda into firebox or discharge a

fire extinguisher into fire box. After the chimney fire is over, have a certified chimney sweep complete a level 2

inspection of your chimney.

    14.  Equip your building with fire extinguishers, carbon monoxide and smoke detectors.

2

Power Boiler Manual 2017.qxp_Layout 1  2/13/17  9:32 AM  Page 2

Summary of Contents for DS5000

Page 1: ...nstructions carefully Install smoke and carbon monoxide detectors MADE IN USA By D S MACHINE SHOP Do Not Discard This Manual DS Power Boilers High Efficiency Boilers Models DS5000 DS6000 DS7000 OWNER S MANUAL Power Boiler Manual 2017 qxp_Layout 1 2 13 17 9 32 AM Page 1 ...

Page 2: ...be very hot 18 Make sure your single wall chimney connectors have at least 3 screws per joint 19 When starting a fire circulating pump must be running continuously 20 If circulating pump is installed you must install a high limit aquastat set at 190 degrees Fahrenheit 21 Always install a mixing valve when installing a domestic coil Operational Work Practice Standards 1 When burning wood burn only ...

Page 3: ...steel there is a small amount of oil or dirt on the metal You may smell an odor This is normal during the first operation You may want to assemble the boiler out of doors and build a small fire in it to BURN OFF this dirt and oil before installing unit Starting A Wood Fire Fully open Samson Draft Regulator Place crumpled paper and kindling wood on grate and ignite with match or lighter Use a good ...

Page 4: ...ssure Gauge 3 Damper 4 30 Safety Valve 5 3 4 Boiler Coil 6 4 or 5 Gallon Coil 7 Aquastat All D S Boilers must be plumbed by a Qualified Licensed Plumber or D S is not responsible for warranty Failure to follow installation and basic operation will void the warranty All Boilers are tested to 100psi Recommended working pressure 12psi NOTE This Boiler set up is only a D S Machine Design Each set up c...

Page 5: ...the water Valve Hot Water Aquapure Filter System Hot Water Heater 40 Gal Hot Rock Tank 70 145 Mixing Valve Cold Water Dip Tube Water Fire Door Ash Door 6 High Ash Pan Drain Valve W A T E R W A T E R W A T E R W A T E R Valve Hot Water Aquapure Filter System Mixing Valve Cold Water Dip Tube Water Fire Door Ash Door 6 High Ash Pan Circulator Pump Drain Safety Valve DS 4GPM FC DS 5GPM FC Domestic Coi...

Page 6: ...ar ried back into the heater The connector pipe should be installed so that the upper pipe section fits inside the lower section This way any condensation building up inside the pipe will stay inside the pipe as it flows down the inside surface Horizontal pipe runs should have the pipe seams turned up Particular attention should be paid to the point where the flue passes through a wall or ceiling ...

Page 7: ...06 water column It is required to abide by the manufacturer s instructions on Class A chimneys as well as local building codes It is not recommended to build a chimney on an addition that is lower than the main part of your building Do Not extend the stovepipe past the inside of a masonry chimney liner Never connect this unit to a chimney serving another appliance Should you have a problem with in...

Page 8: ...d to maintain the boiler pressure at 12 15 lbs Every degree the temperature rises the boiler will gain 1 lb of pressure The expansion tank will absorb the pressure and keep it at 12 15 lbs in normal temperature ranges This normally gets hooked up to the hot water horizontal line close to the boiler 6 Circulator Pump A Circulator Pump is designed to circulate water through your heating system This ...

Page 9: ...Forced Draft Kit Setup Remove the rear draft intake plate Replace with draft fan Use bolts to cover holes 9 Power Boiler Manual 2017 qxp_Layout 1 2 13 17 9 32 AM Page 9 ...

Page 10: ...iler Models DS5000 DS6000 DS7000 DS5000 20 14x3 4 screws DS6000 22 14x3 4 screws DS7000 24 14x3 4 screws Install side and back panels first Back panel goes inside of side panels Top panel goes outside of all panels Power Boiler Manual 2017 qxp_Layout 1 2 13 17 9 32 AM Page 10 ...

Page 11: ... damper before installing At least a 0 06 water column on all D S Coal Boilers Manuel dampers work good but you need to be cautious because a manuel damper can restrict draft so much that it can create carbon monoxide Problem 3 Poor Draft Solution Check and clean chimney and single wall chimney connectors Check chimney draft there should be at least a 0 06 inch of water column This service is prov...

Page 12: ...wner is responsible for labor and costs to complete the repair The owner may at his op tion and with D S Stoves approval have the stove shipped to the factory for repair All labor and material costs for repair at the factory will be borne by D S Stoves The owner is responsible for all shipping costs D S Stoves gaskets paint or enameled parts firebrick and furnace cement are not covered by this Lim...

Reviews: