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10.2  Commissioning 

 
The  boiler  equipped  only  with  network  module  or  an  indoor thermostat (working without a superior 
regulation): 

1. 

Open the gas closure and the water “closures“ in the heating system. 

2. 

Switch the main switch 

3. 

In case everything is in a good order the lighting burner is lit. The ignition electrode on the lighting burner 
in  a  standard  case  sparks  for  50  sec.  By  means  of  the  lighting  burner  there  is  started  a  lower  output 
which max. within 5 seconds is automatically increased to the rated output. If the ignition cycle has run 
and the burner hasn’t been lit there lights up the failure signalling on the network module. If repeatedly 
the  ignition  fails  it  is  necessary  to  switch  off  the  main  switch,  detect  and  eliminate  the  failure  and  then 
repeat the whole process. 

4. 

Check the gas escape. 

5. 

Adjust and regulate the boiler heat output.  

6. 

Stoking test. 

 
Boiler equipped with some of A1 - A4 regulations: 

1.  Open the gas closure and water “closures” in heating system. 

2.  Switch on the main switch on boiler panel. Connection of boiler to the electric network is signalled by the 

green light. 

3.  Bring the main switch to the position I (automatic operation). 

4.  If everything is all right the reduced output is automatically ignited and in case of a superior regulation to 

a higher temperature the rated output is ignited. If the ignition cycle has run up without lighting the burner 
then the failure signalisation lights up on the automatics. If repeatedly the main burner hasn’t been lit then 
the main switch must be switched off, the failure must be found out and eliminated (see chap. no. 15) and 
then repeat the whole procedure.  

5.  Check the gas escape. 

6.  Adjust  and  regulate  the  boiler  heat  output  according  to  chap.  no.  11.  For  the  stoking  test  bring  the 

regulator  into  "chimney  sweeper’s"  operation.  In  this  regime  the  boiler  is  operated  with  rated  output 
regardless the regulator setting. 

7.  Stoking test. 
 

Output adjustment procedure at the boiler designated for natural gas combustion and 

equipped with SINGLE STAGE GAS VALVE: 

 

1.  Put the boiler into operation. 

2.  Measure the gas inlet pressure. 

3.  Connect  the  manometer  (U-tube)  to  the  gas  outlet  overpressure  measuring  point  on  the  compact 

electromagnetic valve. 

4.  By  using  the  internal  regulation  screw  adjust  the  necessary  gas  overpressure  on  valve  gas  pressure 

regulator.  By turning clockwise the gas overpressure is growing and vice-versa is dropping. The output 
can be set according to the customer ´s requirement to the value stated in table no. 2 (every size can be 
set within the range between the reduced and rated output). 

5.  If the adjusted values do not comply with required values repeat the whole procedure.  

 

Summary of Contents for GRAND G 36

Page 1: ...Hercules U26 N vod k obsluze VIADRUS GRAND G 36 MANUAL FOR BOILER OPERATION AND INSTALATION...

Page 2: ...ter construction 14 7 3 Honeywell V 4044F three way valve technical data 16 8 Positioning and installation 16 8 1 Regulations and directions 16 8 2 Positioning possibilities 17 9 Delivery and assembly...

Page 3: ...transient resistance tests If you require preferential heating of hot service water you can order separately stationary VIADRUS OV 100L heater the design of which corresponds to VIADRUS GRAND G 36 boi...

Page 4: ...flow rate at maximum heat output m 3 h 1 1 980 2 953 3 920 4 727 5 605 Gas volume flow rate at minimum heat output m 3 h 1 1 390 2 072 3 141 4 041 4 837 Efficiency at maximum heat output 90 5 92 Effic...

Page 5: ...ear part of boiler is equipped with pipes 1 1 2 At the return water connection there is installed the discharge valve At the heating water outlet there must be installed an automatic bleeder valve whi...

Page 6: ...part of boiler shell 19 The rear part of boiler shell 20 Base 21 Panel rear part 22 Electric panel bracket 23 Shade 24 Inlet PG 9 25 Inlet PG 11 26 Electric panel 27 Electric panel cover 28 Thermoman...

Page 7: ...ht outer section 5 1 1 Equitherm regulation Optionally together with boiler there is delivered one of four kinds of regulation or their combination according to the purchase order key stated in chapte...

Page 8: ...ng valves Other regulator characteristics The heating circuits can be preset as independent two independent heating circuits or as dependent floor heating combined with radiators The independent sched...

Page 9: ...l switch on If the flame goes out during the normal operation the ignition automatics will repeat the ignition cycle The ignition pilot burner is switched off together with the main burner Other contr...

Page 10: ...H1 boiler under voltage signalling Z1 suppression component TC241 BT2 combustion products thermostat H2 failure signalling BT1 safety thermostat BT4 boiler thermostat M9 combustion products ventilato...

Page 11: ...sion component X1 X11 boiler terminal boards M9 combustion products ventilator Y2 three way valve Q1 circulation pump BT8 circulation pump thermostat BT7 HWS heater thermostat BT5 indoor thermostat dr...

Page 12: ...ll S4565 BF 1112 1 Y1 gas valve VK 4100 A 1002 E1 ignition electrode E2 ionising electrode BT2 combustion products thermostat BT1 safety thermostat BT4 operating thermostat S1 main switch H1 boiler un...

Page 13: ...1 A4 the pump operation is controlled according to regulator programme see chap 5 1 Fig no 5 Grundfos UPS 25 40 pump characteristics 7 Stack hot service water heaters 7 1 Technical data of recommended...

Page 14: ...ey die within several seconds 7 2 Heater construction To the boiler you can order VIADRUS OV 100L separate stack heater for a preferential hot service water preparation in the same design as G 36 boil...

Page 15: ...ck 16 radiator vale Note It is possible to use a combined fitting consisting of a safety valve and a clack valve Hot service valve inlet Cold service water inlet heating water inlet return water inlet...

Page 16: ...ding to the valid regulations must be prepared for installation The heating system must be filled with water that meets the SN 07 7401 requirements especially its harness must not exceed the required...

Page 17: ...0 335 1 ed 2 Household and similar electrical appliances Safety Part 1 General requirements EN 60 335 2 102 Household and similar electrical appliances Safety Part 2 102 Particular requirements for ga...

Page 18: ...k wood hobrex boards plywood werzalit umakart sirkolit C D medium combustible Pinewood larch whitewood chipboard and cork boards rubber flooring E F easily combustible Asphaltboard fibreboards cellulo...

Page 19: ...lation A1 1 pc regulator RVA 43 222 set of connectors SVA 43 222 terminal board WAGO 63 with a conductor bundle 43 submersible sensor B2 type QAZ 21 Regulation A2 1 pc regulator RVA 43 222 1 pc regula...

Page 20: ...sition and well balanced 2 Mount the TE joint at the heating water outlet from boiler the discharge valve at the heating water inlet and automatic bleeder valve Fig no 12 at the heating water outlet T...

Page 21: ...sembly Fig no 14 Honeywell V 4044F three way valve 8 Connection to gas Gas is connected to boiler through the gas spherical closing cock 9 Release the bleeder screw of automatic bleeder valve It must...

Page 22: ...ating system with water we only refill a cold boiler in order to prevent the boiler sections from disruption 10 Commissioning instructions for contractual service organization The boiler commissioning...

Page 23: ...ited and in case of a superior regulation to a higher temperature the rated output is ignited If the ignition cycle has run up without lighting the burner then the failure signalisation lights up on t...

Page 24: ...ush button in shape off an arrow 3 If the arrow is turned against the gas flow direction the start is the slowest see fig no 17 curve MIN 4 If the arrow is turned in the gas flow direction the start i...

Page 25: ...central heating After the water heater has been heated to the required temperature the three way valve switches automatically to the heating position and heating water from boiler flows into radiators...

Page 26: ...urn flow fuse will close the fuel supply to the boiler The user can unblock the fuse by means of TS unblocking push button The boiler can only be restarted once the combustion products return flow fus...

Page 27: ...d air through the diffuser or by using the vacuum cleaner mount back the ignition pilot burner and then the whole burner remove the dust from ignition pilot burner by using the compressed air 11 Mount...

Page 28: ...uctors Check and exchange the connection terminal U phase conductor terminal N zero conductor Wrong diameters of gas nozzles in burner Check whether the nozzles diameter in the main burner corresponds...

Page 29: ...riting on the basis of an telephonic agreement If the above instructions are not observed then the guarantees provided by manufacturer will not be acknowledged The manufacturer reserves the right to m...

Page 30: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Page 31: ...t by a contracting service organization The completeness and the output adjustment according to Operation and installation manual is guaranteed by the manufacturer through the contracting service orga...

Page 32: ...tificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular annual product checks Record date Carried out activity Contracting service organization stamp si...

Page 33: ...ll be carried out by a contracting service organization The completeness and the output adjustment according to Operation and installation manual is guaranteed by the manufacturer through the contract...

Page 34: ...34...

Page 35: ...ied out by a contracting service organization The completeness and the output adjustment according to Operation and installation manual is guaranteed by the manufacturer through the contracting servic...

Page 36: ...36 Date of revision 16 2013 GB...

Page 37: ...Hercules U26 N vod k obsluze VIADRUS GRAND G 36 MANUAL FOR BOILER OPERATION AND INSTALATION...

Page 38: ...es 8 6 Delivery and assembly 10 6 1 Assembly procedure 10 7 Commissioning instructions for contractual service organization 11 7 1 Verification activities before commissioning 11 7 1 2 Putting into Op...

Page 39: ...cuits that is equipped by a combined regulation valve SIT 820 NOVA mV with igniting by means of a burning pilot with a burning electrode a thermocouple and an mV generator Connection of a room thermos...

Page 40: ...at maximum heat output m 3 h 1 1 980 2 953 3 920 4 727 5 605 Gas volume flow rate at minimum heat output m 3 h 1 1 390 2 072 3 141 4 041 4 837 Efficiency at maximum heat output 90 5 92 Efficiency at m...

Page 41: ...is placed in the head casting of the right edge section A built in draft damper with a demountable cleaning cover and a neck for putting a stack on are connected to the top part of the boiler body by...

Page 42: ...he frontal part of boiler shell 16 Side shell right 17 Side shell left 18 The upper part of boiler shell 19 The rear part of boiler shell 20 Base 21 Panel rear part 22 Electric panel bracket 23 Shade...

Page 43: ...pecial one stage combined electromagnetic valve 1 SIT 820 NOVA mV with continuous starting up for ZP The boiler may be operated at firmly set output power from the production company the boiler is set...

Page 44: ...N 12007 3 Gas supply systems Pipelines for maximum operating pressure up to and including 16 bar Part 3 Specific functional recommendations for steel EN 12007 4 Gas supply systems Pipelines for maximu...

Page 45: ...ceramic tiles mortars fireproof plasters A2 combustible with difficulty acumin izumin heraklit lignos boards and basalt felt fibreglass boards B hardly combustible Beech and oak wood hobrex boards pl...

Page 46: ...by using the boiler base plate in which there are on the left and right hand side prepared two circular openings determined for putting on the removal hooks By means of hooks the boiler can be lifted...

Page 47: ...nd atmosphere During the heating season the water expanding in the tank absorbs the oxygen which increases the corrosive effects and at same time water evaporates significantly For a refill there can...

Page 48: ...ng burner Turn the regulation knob to the position of igniting and ignite the burner by the piezoelectric ignitor Set the size of the flame by means of the screwdriver and the setting screw in order t...

Page 49: ...the boiler must be put out of operation during the works insulation works boiler room cleaning that cause the dustiness Even a partial clogging of burner with impurities will degrade the combustion p...

Page 50: ...hole burner back at its place 11 Re assemble the cover of draft damper the insulation and the top part of the casing 12 Open the gas inlet and switch the boiler on 13 Check the tightness of the gas in...

Page 51: ...e opening Gas piping air lock Bleed the piping Gas valve does not open Valve exchange Failure of thermocouple Change the thermocouple Failure of generator or faulty generator contact Change the genera...

Page 52: ...riting on the basis of an telephonic agreement If the above instructions are not observed then the guarantees provided by manufacturer will not be acknowledged The manufacturer reserves the right to m...

Page 53: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Page 54: ...18...

Page 55: ...ut by a contracting service organization The completeness and the output adjustment according to Operation and installation manual is guaranteed by the manufacturer through the contracting service org...

Page 56: ...tificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular annual product checks Record date Carried out activity Contracting service organization stamp si...

Page 57: ...ill be carried out by a contracting service organization The completeness and the output adjustment according to Operation and installation manual is guaranteed by the manufacturer through the contrac...

Page 58: ...22...

Page 59: ...ried out by a contracting service organization The completeness and the output adjustment according to Operation and installation manual is guaranteed by the manufacturer through the contracting servi...

Page 60: ...24 Date of revision 32 2013 GB...

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