3
Contents
1 Safety measures
4
Warning indications
4
Preventing fire and explosion
5
Prevention of injury
6
When problems occur
8
2 Introduction
9
Data tag
10
Serial number
10
Cylinder numbering and direction
of rotation
11
Fuel pump seal
11
Identification of engine parts
12
Control panels
14
Control lever
15
3 First commissioning
16
4 Running-in
25
5 Use
26
General guidelines
26
Starting
28
Cruising
32
Stopping
34
6 Maintenance
36
Introduction
36
Maintenance schedule
38
Checking engine oil level
40
Checking and cleaning the raw
water strainer
41
Checking coolant level
42
Draining of water from the water
separator/fuel filter
44
Engine oil change
47
Battery, cables and connections
50
Gearbox oil level check
54
Fuel filter replacement
55
Bleeding, after fuel filter replace-
ment
57
Changing the gearbox oil (Techn-
odrive)
58
Changing the gearbox oil (ZF-
Hurth)
59
Checking valve clearance
60
Checking the V-belt
62
Flexible engine mounts, hose con-
nections and fasteners
63
Raw water pump inspection
64
Coolant replacement
66
Checking the starter motor and
alternator
70
Checking engine speed
71
Cleaning the heat exchanger
72
7 Winter storage procedure
76
8 Recommissioning after win-
ter storage
84
9 Troubleshooting
90
9 Troubleshooting
97
10 Technical data
100
Engine specifications
100
Gearbox specifications
103
Torque wrench settings
104
11 Operating media
105
Fuel
105
Lubricating oil
106
Coolant
109
12 Wiring diagram
110
13 Overall dimensions
112
14 Index
113
