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Vertical Express ICON 32, Product Manual

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Every attempt has been made to ensure that this documentation is as accurate and up-to-date as
possible. However, Vertical Express assumes no liability for consequences, directly or indirectly,
resulting from any error or omission. The material contained herein is subject to revision. Please report
any problems with this manual to Vertical Express, P.O. Box 2019, Memphis, Tennessee 38101. 

Vertical Express • P.O. Box 2019 • Memphis, Tennessee 38101

©2020 Vertical Express. All rights reserved.

Published April 2020

First Edition

Printed in the United States of America

Manual Number: 88500 v.1.0

Summary of Contents for ICON 32

Page 1: ...Controller...

Page 2: ...resulting from any error or omission The material contained herein is subject to revision Please report any problems with this manual to Vertical Express P O Box 2019 Memphis Tennessee 38101 Vertical...

Page 3: ...INSTALLATION SECTION...

Page 4: ...INSTALLATION SECTION...

Page 5: ...ment 1 15 Selector Tape 1 17 Mount the Tape 1 17 Hoistway Wiring 1 20 Wireway and Conduit Layout 1 21 Typical Hoistway Conduit Duct Layout 1 22 Typical Front Conduit Duct Layout 1 23 Typical Rear Cond...

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Page 7: ...d rails Car sling and platform Power unit and controller Fluid line jack line Prepare for Temporary Operation 1 Turn OFF Lockout and Tagout the mainline disconnect 2 Pipe and install power from the ma...

Page 8: ...side of the controller use the shipping bracket and screws to mount High Voltage In from knockouts in this corner of the controller High Voltage Wire Routing straight down to the electronic motor or c...

Page 9: ...nt Manufacturing installs jumper wires from CON18 pin 1 to pin 4 pin 2 to pin 5 and pin 3 to pin 6 on the IOF Card The UPS may be mounted below the controller Use the shipping bracket and screws to ho...

Page 10: ...ABLE REMOTE INSPECTION RUNBUG IOF FROM XFMR1 OR UPS FROM XFMR1 OR UPS MOTOR PROTECTION ADD WHEN ON RUNBUG MACHINE ROOM EPD s HOISTWAY EPD s CAR EPD s NO JUMPER ON RUNBUG BYPASSED BYPASSED BYPASSED MCC...

Page 11: ...FF KEYSWITCH ENABLE FROM XFMR1 OR UPS FROM XFMR1 OR UPS TSRCPU TR4 MC1AUX 13 14 MC2AUX 21 22 131 UP SLOW EPEN AC2 SAFSP SAFCPU RUN STOP AC2 18 2 121 121 9A 1 MCE INPUT x1 CPU TR3 131 9 5 RT AC1SC 9 3...

Page 12: ...ired Most electronic starters are rated at 200 460VAC and for special applications up to 575VAC and should not be damaged by incorrect voltage from the disconnect that is within this range However Ele...

Page 13: ...stall the RUNBUG plug at CON9 on the IOF Card See Figure 8 Figure 8 RUNBUG Plug at CON9 on the IOF Card 8 Fill the power unit fluid reservoir with the appropriate fluid for this job 9 Turn ON the main...

Page 14: ...ty 1 Verify that the Starting Amps the Motor Nameplate Amps x 3 Mfg default Optional 2 x FLA minimum setting 4 5 x FLA maximum setting 2 From the MOTOR STATUS menu press The STATUS menu displays 3 Pre...

Page 15: ...ay current settings are preset by Manufacturing The following initial adjustment can also be used during temporary operation for jobs that trip overloads but the actual overload current will be set du...

Page 16: ...e 18 6 380V 63 Line 90 1 415V 12 Line 17 2 415V 57 Line 81 5 460V 11 Line 15 7 460V 52 Line 74 4 575V 9 Line 12 9 575V 41 Line 58 6 10 200V 208V 32 Line 45 8 50 200V 208V 150 Phase 123 8 220V 29 Line...

Page 17: ...correct continue to Step 5 If the rotation is incorrect complete the appropriate procedure below For Mechanical Starters Reverse L1 and L2 on the starter For Electronic Starters Change the line rotati...

Page 18: ...educe final adjustment time The I 2 I 3 Valve requires a minimum static system pressure of 90 PSI to function properly Adjust and confirm the Relief Pressure and Low Pressure on each job at this time...

Page 19: ...ng 4 Adjust the pressure relief if necessary to reduce pressure below 625 PSI a IN CW Increase Relief Pressure b OUT CCW Decrease Relief Pressure 5 Briefly open the Manual Lowering Valve to relieve pr...

Page 20: ...ment stops 9 After the car stops turn the Low Pressure adjustment screw OUT an additional one half turn 10 Tighten the locknut 11 Stop the motor and turn the power OFF 12 Reconnect CON15 to enable the...

Page 21: ...6 below the selector box when the car is on the buffers 4 Install the bottom tape support bracket on the guide rail 181 2 below the bottom of the spring plate 5 Install the other spring plate on the...

Page 22: ...ion Selector Tape Selector Tape Springs springs MUST extend to 1 times original size Spring Plate Tape Plate Spring Plate 18 Loop the Tape Extend to 1 times original size appx 15 6 Minimum Cut the Sel...

Page 23: ...ector Tape T Rail Selector Tape Figure 14 T Rail Selector Tape Installation T Rail 2 Magnetic Strip 8 Magnetic Strip 6 2 6 Selector Tape Selector Tape Springs springs MUST extend to 1 times original s...

Page 24: ...furnished in bulk and must be cut to length 21 2 x 4 wireway duct is provided for the door interlock wiring and hall node riser The hall node riser consists of hall nodes mounted within the duct at e...

Page 25: ...final limits if required Controller cross connects group jobs only 1 Mount the junction box to the guide rail at a point above the center point of car travel and also above the entrance header See the...

Page 26: ...IPLEX HOISTWAYS Each car has a vertical 2 x 4 wireway riser Common functions are wired from one of the car s risers and then cross wired from one controller to the other controller in the machine room...

Page 27: ...tion Divider Beam 2 X 4 Wireway Straight Connector Flex Flex Conduit Straight Connector EMT Conduit with Straight Connector EMT or Clamp Combination Coupling Flex Conduit Straight Connector Flex Divid...

Page 28: ...e Switch Installation Divider Beam Flex Conduit Straight Connector Flex 2 X 4 Wireway Straight Connector Flex 4 x 4 Outlet Box EMT Fittings Door Interlock Installation Clamp Clamp Divider Beam Flex Co...

Page 29: ...1B CON5 3 Dedicated input for the top HWA landing hoistway door contact 216 IF CON5 6 AC1B CON5 5 Dedicated input for the series string of all front non HWA landing hoistway door contacts 226 IR CON5...

Page 30: ...HWA Front Closed Non HWA Front Closed IOF AC1B AC2 CB Input CPU SP CT Input CPU SP CF Input CPU SP CR Input CPU SP CHKDS X1 3 1 Input CPU SP 3 2 Input CPU SP 3 3 Input CPU SP 3 4 Input CPU SP 3 5 X2 P...

Page 31: ...Mounting Assembly Formed Rail Mid Hatch Junction Box 2 EMT to MR optional 2 x 4 Wireway to MR optional Kellums Grip Traveling Cable to Car JUNCTION BOX MOUNTING All traveling cable wires and hoistway...

Page 32: ...the Service Information section of this manual for more information Selector Box Mounting and Alignment 1 Adjust the selector mounting bracket so that the selector box is centered side to side and ve...

Page 33: ...selector box 2 When car is at top of hoistway align selector with tape The sensor board position is adjustable 3 Use 196WT1 stile selector bracket with formed rails Selector Harness To Car Header For...

Page 34: ...en car is at top of hoistway align selector with tape The sensor board position is adjustable 3 Use 196WT2 196WT3 196WT4 and 196WT5 stile selector brackets with t rails Selector Harness To Car Header...

Page 35: ...ape when car is at top of hoistway sensor board position is adjustable 2 Selector bracket 268YT001 mounts to selector with fastener package 200MR2 For ICON32 use the supplied bolts washers and lock wa...

Page 36: ...for Crosshead Mount 200BWY001 Crosshead Height 6 to 9 Weld gussets provided for cases that crosshead mount does not fit Toe to Toe Across the Crosshead Range 10 to 12 Crosshead Mount Back of rail to...

Page 37: ...ect the flex con duit from the rear door operator harness to the slotted cover plate b Pull the rear door operator harness out through the rear header cover plate to the 21 2 wireway that runs along t...

Page 38: ...e to the swing return rail terminals RT See the swing return terminal labels and the job wiring diagrams The LD 16 door operator has an adapter harness that wires the operator into the COP rail termin...

Page 39: ...ADJUSTMENT SECTION...

Page 40: ...ADJUSTMENT SECTION...

Page 41: ...pection 2 18 Magnet Placement 2 18 Preliminary Setup for Automatic Operation 2 25 Hoistway Scan Through the Startup Wizard 2 25 Door Setup and Final Adjustments 2 26 I 2 I 3 Valve Final Adjustments 2...

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Page 43: ...onic Starters 134 to MCC1 and MUTS to USS1 Across the Line Starters 134 to USS1 and MCC1 Trades Access Panel EPD2 to EPD2 6 Connect the disconnect auxiliary contact between EPD1 and EPD2 terminals of...

Page 44: ...2 4 Printed in USA April 2020 Remove Temporary Operation continued Figure 1 IOF Card Illuminated LED s Watchdog WD LED AC P24 The P24GS fuse is not populated on the IOF Card The fuse and PSM are locat...

Page 45: ...Common Commands Upload Commands Startup Commands Group Front Door Rear Door Block Select Startup Wizard ENTER Start Wizard UP Yes DN No Yes No Clear CN Config Config CNs Auto Hoistway Scan Write to F...

Page 46: ...gure 2 If the wrong pin number is entered continue to press UP until Vertical Express appears in the display window then enter the pin number again Figure 2 UIT Main Menu Screen 3 Issue a VER Command...

Page 47: ...SP Bad LED is illuminated SP Good LED illuminated Continue to CAN Node Address Assignment on page 2 8 SP Bad LED illuminated Continue to CAN Node Address Assignment on page 2 8 The SP Bad should be gl...

Page 48: ...ramming Jumper Not Installed Correct the jumper and press ENTER again 7 Place the SP Programming Jumper on pins 2 and 3 8 Press RST on the CPUC Card Once the controller recovers repeat the steps to ac...

Page 49: ...SmartName online status and channel 2 Access the UIT 3 Navigate to BLOCK SELECT ADJUSTMENTS and press ENTER 4 Navigate to ADJUST MENU COMMANDS START UP and press ENTER 5 After DCN displays press ENTE...

Page 50: ...n the system See Table 1 on page 6 11 A CAN node may be CN CNA or any future CAN Node Card When the jumpers are populated on the card the jumpers assigned functions are the same across the card assemb...

Page 51: ...rrectly measure resistance on the Hall and Group CAN channels 2 Verify that all cars in the group are cross connected as follows a CON40 on the IOF RCH RCL P24XC and G24 HC1H HC1L is only necessary if...

Page 52: ...nce as if the systems were in operation between RCH and RCL Group CAN Channel with all control system CAN communication connections connected c Check the resistance from any controller in the group ac...

Page 53: ...re 3 UIT Main Menu Screen 2 Access the Startup Wizard a Press UP or DOWN until Block Select Startup Wizard displays and then press ENTER b When Start Wizard displays press UP 3 Issue a Clear CN Config...

Page 54: ...hes are in the Run position h All temporary jumpers are removed from the system i No jumpers are installed on the IOF Card CON46 or CON47 The safety processor system is configured by manufacturing and...

Page 55: ...uns OLTO will shut the car down PRSW will prevent a down run 7 Press ENTER 8 Verify the I O Port and Correct I O Pattern per Table 2 on page 2 16 9 Confirm that the SPGOOD NPGOOD and PLDGOOD LED s loc...

Page 56: ...ay access Bit Patterns provided are for jobs with electronic starting and hoistway access I O locations marked with an X are either unassigned or have a signal assigned whose status is unimportant at...

Page 57: ...ere are no jumpers installed that interfere with car or hall door interlocks 2 Ensure that the car door bypass and hoistway door bypass switches on the IOF are in the OFF position 3 Place the car top...

Page 58: ...tape magnets except the top floor slowdown NTSD magnets Top Terminal Slowdown Directional Limits 1 Position the car so that it is level and at the top landing In the next step a metal scribe will dama...

Page 59: ...evel and at the top landing In the next step a metal scribe will damage the tape 2 Use a marker that will not damage the tape and mark the tape at the top of the selector box See the following figures...

Page 60: ...Magnets End to End 4 5 5 6 7 6 Start placement of bottom of terminal slowdown magnets T inches below the tape mark at the top of selector box Start placement of directional limit magnets 6 below the t...

Page 61: ...nsion D inches 5 10 15 23 of Magnets End to End 3 4 5 5 6 9 Start placement of top of terminal slowdown magnets D inches above the tape mark at the top of selector box Start placement of directional l...

Page 62: ...2020 Magnet Placement continued Figure 6 Floor Landing Leveling Magnet Installation Mark the tape at the top of the selector box 3 Yellow Stripe South Pole Car Side of Selector Tape Section C C C C P...

Page 63: ...ent continued Figure 7 Close Floor Leveling Magnet Installation Mark the tape at the top of the selector box 3 D D Position the template on the tape Place 8 magnet here with yellow stripe facing out S...

Page 64: ...r the Directional Limit at the extreme limits of car travel 1 Add additional magnets to the ends of Terminal Slowdown Directional Limit Magnets 2 Evenly divide additional magnets from the chart betwee...

Page 65: ...job archive functions Upon successful completion the system will be on Automatic Operation and ready for final valve adjustments Previously the CAN nodes were configured It is not necessary to duplic...

Page 66: ...placement and orientation Leveling speed 8 12 FPM Gate Lock circuits are not opening up during the run Direction limits should not exceed 11 2 from the terminal landing The appropriate NTS and LV I Os...

Page 67: ...ect each other For valves by other manufacturers see the manufacturer s product manual Before starting this section verify that the Preliminary I 2 I 3 Valve Setup has been performed See the I 2 I 3 V...

Page 68: ...t the car is empty 3 Place controller on Automatic Operation and send the car to the lowest landing 4 Run the car to the floor above and observe the leveling zone 5 Adjust the Up Slowdown for 3 4 inch...

Page 69: ...p Stop must be adjusted first Recommended Minimum 1 turn more Up Start than Up Stop 1 Adjust Up Stop for a soft but positive stop See Figure 9 on page 2 27 2 Adjust Up Start for a smooth but positive...

Page 70: ...he issue remain refer to the troubleshooting section of the valve component manual Down Leveling Speed and Down Stop The Down Leveling Speed and the Down Stop adjustments must be performed together si...

Page 71: ...down and Down Leveling speed as necessary to achieve an average of 3 4 inches of Down Stabilized Leveling and 10 12 FPM of leveling speed 3 Run the car down on Inspection Operation to recheck down lev...

Page 72: ...he final resting place of the car in its travel direction DO NOT exceed 14 FPM maximum for empty car leveling speeds The UP and DOWN stop adjustments need to be firm so that the stop can be felt sligh...

Page 73: ...ing Zone with a full load If necessary turn OUT on the Up Slowdown adjustment to increase the Up Level ing Zone 3 Verify that the car is obtaining full speed in both directions on a one floor run 4 Re...

Page 74: ...the 8 leveling magnet s position c Repeat step 1 for each landing 2 If any floor leveling magnet been repositioned perform a new hoistway scan and repeat step 1 3 When the floor leveling magnet place...

Page 75: ...ended value from Table 3 on page 2 36 3 Place the car at a floor below the top terminal landing This action will allow the car to achieve contract speed in the up direction 4 Run the car to the top te...

Page 76: ...pe a If the car does not stop within the door zone use a marker that will not damage the selector tape to mark the bottom edge of the slowdown magnet s current location b Use the alignment tool as a g...

Page 77: ...mmeter connected directly below the sensing loops 2 Calculate the full load amps adjustment The full load amps adjustment equals the highest reading in Step 1 10 The full load amps adjustment must not...

Page 78: ...m setting 2 From the MOTOR STATUS menu press The STATUS menu displays 3 Press twice to display the PARAMETERS menu 4 From the PARAMETERS menu press once STARTING AMPS displays 5 Set the starting amps...

Page 79: ...nication protocol used with ICON32 1 Set the S1 Dip Switch 3 to the ON position 2 Set the controller adjustment O43 9 for the Car CAN Channel CCL CCH 3 Issue a WRT Command 4 Press RST on the CPUC Card...

Page 80: ...JRT set to desired time b O29 6 10 seconds c O44 motor starts to trigger a jack resync d O30 Jack resync interval in days 1 3 e O32 Jack resync door 5 Fire service a F10 Main fire return landing b F1...

Page 81: ...to select the Startup Wizard and then press UP 5 Press UP until Write to Flash displays 6 Press ENTER and press ENTER again and the UIT displays Save Job To USB 7 Insert the USB flash drive for the jo...

Page 82: ...Operational Adjustments Adjustment Section Vertical Express 2 42 Printed in USA April 2020 This page intentionally left blank...

Page 83: ...DIAGNOSTICS SECTION...

Page 84: ...DIAGNOSTICS SECTION...

Page 85: ...uct Manual 3 1 88500 v 1 0 Contents Adjustments 3 3 Commands 3 19 Inputs and Outputs 3 21 No Known Application Rule I O 3 29 Control System Fault Codes 3 33 SP Fault Codes Safety Processor 3 43 NP Fau...

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Page 87: ...with DOB override The door open button causes the doors to fully reopen during nudging D12 0 8 Front Door Type Values 0 No Door 1 Electronic Door Operator using 6300PY_ Card 2 Discrete Door Operator...

Page 88: ...he doors will be reopened and another close cycle attempted D22 0 1 sec 0 600 Rear Door Watchdog Time If the doors do not reach the door close limit before this timer expires the system assumes the do...

Page 89: ...landing Values 0 Front 1 Rear E13 sec 10 300 Emergency Power Manual Select Time When in manual select mode this adjusts the time delay before the car is actually selected Type 4 only E14 0 1 Okay To H...

Page 90: ...ire Service types F15 0 2 Fire Service Switch Type Set this type of switch for a Secondary Phase 1 Fire Service switch The value to be entered must be dictated by the Fire Service type F16 and the pro...

Page 91: ...levator as a Fire Lift Note This adjustment only applies to fire service types that require the designation of Fire Lifts Values 0 The elevator is not designated as a Fire Lift 1 The elevator is desig...

Page 92: ...r allows fire ser vice initiated by sensors to be deactivated reset all sensors and no required switch change is needed F31 floors 1 nfloors Group Fire Recall Landing This adjustment sets the designat...

Page 93: ...Communication Number Values 0 The controller computes the comm number from the car and group number 1 255 Force to the selected comm number J13 1 8 Group ID The group number within a multiple group n...

Page 94: ...0 1 sec 20 6000 Restart Delay This adjustment sets the amount of delay time from the end of one run until the beginning of a new run relevel runs do not count M14 0 1 sec 1 30 Motor Stop Time previous...

Page 95: ...is designated for the top landing of hoistway access operation See also O11 O22 Z38 and Z39 O22 inches 0 168 Hoistway Access Top Zone When the car runs on hoistway access this zone is the dis tance i...

Page 96: ...1 The doors open and stay open until deactivated O39 0 1 Capture Override Independent Service Values 0 No 1 Yes O40 0 1 Capture Override Car Stop Switch Values 0 No 1 Yes O41 0 1 Attendant Service Cal...

Page 97: ...pp 0 65535 Down Slowdown Distance for tape selectors This adjustment sets the distance before the target floor where the Down slowdown begins To cause an earlier slowdown increase the P18 adjustment N...

Page 98: ...Values 0 TYPE 0 No security required or the group invokes security and car homes and shuts down if the return landing S11 is set 1 TYPE 1 Car Call Lockouts in the group 2 TYPE 2 Car Call Lockouts in g...

Page 99: ...on registers the corresponding car call 2 While on Program A security the Lockout Override activation registers the corre sponding car call 3 While on Program B security Lockout Override activation re...

Page 100: ...tern at Lobby This adjustment enables car lantern operation when the car reaches the lobby Values 0 Disable 1 Enable X14 0 1 sec 1 48 Flasher Rate This adjustment sets the flashing rate for the flashi...

Page 101: ...loor X25 1 16 sec 1 48 Flashing Timer This adjustment sets the flashing rate of flashing jewels X28 3 4 Hall CAN Channel PI Number of Display Characters Note For the Car PI see X23 Set to 3 3 characte...

Page 102: ...which message to activate with VIP Call 0 No message 9 Code Blue message 13 Custom message requires custom chip Z43 0 1 Enable VIP Operation at Group Level Values 0 Disable 1 Enable Z44 0 1 sec 0 100...

Page 103: ...a value in the appropriate range save with the WRT Command and recall with the GET Command GPN Display Group Node This command displays which node the car is communicating to for group functions IOVie...

Page 104: ...also SCC SCCB SCCT SDC SRD SRU SUC SSI Special Security Initialization This command restores the Job EPROM defaults Note Only for jobs with special security STU Selector Setup Command This command di...

Page 105: ...Indicator ATT Attendant Service ATTI Attendant Service Indicator ATUB Attendant Up Pushbutton ATUI Attendant Up Indicator AUTOI Automatic Operation Indicator AUTO2I Automatic and or Security Operatio...

Page 106: ...Lockout Override Rear CLR1 CLR64 Car Call Lockout Rear CLU Car Lantern Up CLUR Car Lantern Up Rear CO1 CO64 Car Call Output CR Hoistway Door Closed Rear CR1 CR64 Car Call Rear Combination I O CRI1 CRI...

Page 107: ...Limit Bottom DLO2 DLO64 Hall Call Down Lockout Override DLOR2 DLOR64 Hall Call Down Rear Lockout Override DLR2 DLR64 Hall Call Down Rear Lockout DLT Direction Limit Top DO Door Open DO1 Door Open DO1...

Page 108: ...EPNPI Emergency Power Normal Power Indicator EPW Emergency Power Warning ES1 ES16 Car Emergency Power Selection Jewel EZNI Express Zone Indicator F1 F64 Freight SAPB Call Combination I O FALI Failure...

Page 109: ...ce Hall Main Off FSH2A Fire Service Hall Main Off FSH3 Fire Service Hall Aux On FSH3A Fire Service Hall Aux On FSH4 Fire Service Hall Aux Off FSH4A Fire Service Hall Aux Off FSH5 Fire Service Hall Mai...

Page 110: ...ear Per Landing HM1 Homing 1 Lobby Park HM1I Homing 1 Indicator HM1NI Homing 1 Not Active Indicator HM2 Homing 2 HM2I Homing 2 Indicator HM3 Homing 3 HM3I Homing 3 Indicator HMCLI Homing Car At Lobby...

Page 111: ...iser Call Up Rear Input IURO1 IURO63 Inconspicuous Riser Call Up Rear Output LBYST Lobby Stop If Passing Lobby Stop At Lobby LVD Level Down LVU Level Up LWA Loadweigher Anti nuisance LWB Loadweigher B...

Page 112: ...BR but will close when DOB DOBR is released RCSD4 Remote Car Station Door 4 The doors do not automatically open upon arrival at car call The doors will open with constant pressure on DOB DOBR but will...

Page 113: ...Rear Lockout UO1 UO63 Hall Call Up Output UPK Up Peak Operation UPKJ Up Peak Jewel UR1 UR63 Hall Call Up Rear Combination I O URI1 URI63 Hall Call Up Rear Input URJ1 URJ64 Up Rear Hall Call Lockout Je...

Page 114: ...r DIX Discrete Front Down Halls Call DIXR Discrete Rear Down Halls Call DOLI Door Open Limit Indicator DOLRI Door Open Limit Rear Indicator DOX Discrete Front Down Halls Call DOXR Discrete Front Down...

Page 115: ...itor FSDB Fire Service Door Bypass FSDOM Fire Service Fireman s Door Open Monitor FSDOX Fire Phase 1 Alternate Floor Door Open FSH6 Fire Service Phase 1 On Tertiary Switch FSH7 Fire Service Phase 1 Of...

Page 116: ...Service In Supervisor Panel Indicator RSQL Rescue Operation Switch Left Car In Control Panel RSQLJ Rescue Operation Switch Left Car In Control Panel Indicator RSQR Rescue Operation Switch Right Car I...

Page 117: ...ve Software activation error MUTS signal wiring Defective relays contactors for across the line starting 1009 A valve contact error MCD is open A Down run failure Either the valves or MC are not ready...

Page 118: ...active at the same time 1030 Leveling sequence error The leveling inputs were activated in an invalid sequence 1031 Selector setup error The selector was not properly setup Incorrect number of leveli...

Page 119: ...en attempting an auto run When the elevator is not on inspec tion operation and the level reference in non volatile mem ory for any floor is invalid A defective hoistway scan A defective CPU A defecti...

Page 120: ...e LVD leveling sensors were active while the car was within the door zone Minimum requirements One sensor active within the door zone Both sensors active at the floor level Defective selector sensors...

Page 121: ...when updating software or performing an INIT or INIT ALL The Remote FAST if open will display which section of non volatile memory failed Memory is temporarily unavailable Reset the CPU A software err...

Page 122: ...nput 1088 Motor contactor Off This fault occurs when the car does not have a run request but the MCE input indicates that the motor contactor was still enabled A failed output device on the IOF Card A...

Page 123: ...ic jack resynch sensors were activated Note Dynamic sensors should activate 12 inches before the slowdown point Improper left dynamic sensor installation A defective left dynamic sensor The slowdown d...

Page 124: ...ough slowdown P17 value too low Should this continue to happen replace the IOF Card 1531 Valve input monitor failed Valve monitoring inputs UFSM USSM DFSM or DSSM have been detected in the wrong state...

Page 125: ...When IOF Card jumpers JP2 or JP3 are placed in the 1 2 position to allow CPU programming of the FPGA s this fault registers and the safety string opens Remove the jumpers to restore operation Cycle op...

Page 126: ...tware version does not match the job number The car is shutdown until the valid generic software is installed 1865 A job file image is missing Reload generic and job software 1866 Flash job file image...

Page 127: ...t machine room inspection run inputs 2707 During car top inspection an invalid I O was detected Check the car top inspection inputs Check the car CAN channel Check the DPIA 2708 During bypass operatio...

Page 128: ...r CAN channel and DPIA Card 2741 A corrupted TSMC Node A terminal message Check Car CAN loading connections and cable routing Indicates noise on the Car CAN channel or failing com munication chip on t...

Page 129: ...heck the Car CAN loading the connections and the cable routing Replace the TSM Card 2810 A corrupted TSMC Node B CAN message was received Check the Car CAN loading the connections and the cable routin...

Page 130: ...coupler movement parameter 3415 3715 ES Fault by encoder signals out of limits 3416 3716 PI Position input ABSPOS Invalid 3418 3718 BE Electrical error during rotor angle detection no current is flow...

Page 131: ...TROUBLESHOOTING SECTION...

Page 132: ...TROUBLESHOOTING SECTION...

Page 133: ...4 14 Troubleshooting Guide 4 15 CE MicroComm Troubleshooting 4 17 Motor Data for Siemens Electronic Starter 4 18 Transformer Configuration Data 4 19 On Card Diagnostics 4 20 IOF Card 6300AHV001 4 20 I...

Page 134: ...4 2 Vertical Express Printed in USA April 2020 Contents Troubleshooting Section This page intentionally left blank...

Page 135: ...CH CCL SPI Bus Local I O Hall CAN Bus HC 1H HC 1L Group CAN Bus RCH RCL Group CAN Bus RCH RCL CCH CCL To other controllers in the same group DPIA Located in the Car Car CAN Bus CCH CCL Selector Front...

Page 136: ...on for future use 2 Access the UIT 3 Navigate to BLOCK SELECT ADJUSTMENTS and press ENTER 4 Navigate to ADJUST MENU COMMANDS START UP and press ENTER 5 After DCN displays press ENTER 6 CN Node 0 displ...

Page 137: ...ode Card used in the system See Table 1 on page 4 6 A CAN Node may be CN CNA or any future CAN Node Card The jumper assignments are the same CN 1 CNAMAIN1 ONLINE 1 Pcks 86 CH 2 v 32 uP18Fxxxx SP 0 TP...

Page 138: ...rrently crossed connected within the group 19 Check resistance between HC1H and HC1L on the IOF 60 ohms 3 ohms is typical If the resistance is correct continue this procedure If the resistance is not...

Page 139: ...t the controller is de energized 2 Turn OFF Lockout and Tagout the mainline disconnect 3 In the COP verify that a 121 ohm axial leaded resistor is installed across the CCH and CCL rail terminals 4 In...

Page 140: ...d to the hall channel CH 3 Perform this procedure if a Hall CAN channel is used each time a new controller is started up including grouping the new controller to an already running controller 1 Turn O...

Page 141: ...wire the CAN communication 2 Verify the group communication function 3 Leave the RCH RCL wires disconnected if left unplugged then CON40 with other cross connects would be unplugged from the controlle...

Page 142: ...e value measured between CCH and CCL Shorts to other circuits Verify and correct Hall CAN Link HC1H HC1L only required when there is a node present on CH3 HC1H to HC1L Indication Problem Verification...

Page 143: ...rify the node status Locate the node and confirm that the node has power and that the fuses are good Confirm that the logical address jumpers of the node are correct With power OFF check the resistive...

Page 144: ...me assigned to the node selected Online online status 1 online 0 offline Pcks number of data packets received Ch CAN channel node is assigned 2 CCH CCL 3 HC1H HC1L v node software version uPLPC23xx no...

Page 145: ...tarting and hoistway access I O locations marked with an X are either unassigned or have a signal assigned whose status is unimportant at this point If required see job s Car I O Assign ment Sheet Por...

Page 146: ...communication is faulty between the IOF and the CPUC Replace the IOF or CPUC Cards Selector I O Troubleshooting Table 3 Correct Selector I O States LVUR LVDR DZ1R DZ2R are only used for close floors f...

Page 147: ...re considered normal operation Example IF IR IT IB and no DCL An open car door SP inhibits a run until door is closed or bypassed Safety Processor not configured for the job 1 Configure the Safety Pro...

Page 148: ...final limit BLOM and CHKBLO inputs and a BLO relay 3 Issue a WJR Command See when and why the last resync happened 4 Issue a FJR Command The car should immediately perform a jack resync 5 To change th...

Page 149: ...osition THY02 Card and all PIs should scroll through the test output from the THY02 Card The PIs fail to display due to a wiring issue the PIs are the wrong type or the PIs are not MicroComm If the TH...

Page 150: ...45 90 30 60 10 200V 208V 220V 230V 380V 415V 460V 575V 32 29 28 17 15 14 11 LINE LINE LINE LINE LINE LINE LINE 32 29 28 17 15 14 11 30 60 22 45 22 45 13 27 13 27 13 27 9 18 50 200V 208V 220V 230V 380V...

Page 151: ...1 H3 H2 H4 120 X1 X4 X1 X3 X2 X4 480 H1 H4 H2 H3 120 X1 X4 X1 X3 X2 X4 874DB3 600 H1 H2 None 120 X1 X4 X1 X3 X2 X4 874DC1 200 H1 H2 None 120 X1 X4 X1 X3 X2 X4 220 H1 H3 874DC3 380 H1 H2 None 120 X1 X4...

Page 152: ...nostics IOF Card 6300AHV001 NPBAD RSTSP CON46 DOORS CLR_FLT Hoistway Door Bypass CON47 CON9A AC RUN STOP JP2 RSTNP Door Disconnect Car Door Bypass SPGOOD NPGOOD PLDGOOD PLDBAD SPBAD SAFCPU SAFSP SAFE...

Page 153: ...t at CON20 and fuses F P24GS and F P24G are good or if 24VDC is fed by another powered up car in the group via CON21 cross connections P24GS Green N A Not used DFS Green ON if the system is trying to...

Page 154: ...ss ON or OFF CAR DOOR BYPASS Slide Requests Car Door Bypass ON or OFF DOOR DISCONNECT Slide Requests Door Disconnect ON or OFF INCN Slide Requests Controller Inspection ON or OFF UP Pushbutton Request...

Page 155: ...YEL TP WHT YEL TP RED YEL 8 HWA Bottom Interlock HWA Top Interlock Non HWA Front Interlocks Non HWA Rear Interlocks MR Safety Circuit opt HWY Safety Circuit TRAV Cable All Via Rail Terminal To Lobby...

Page 156: ...roubleshooting Section Vertical Express 4 24 Printed in USA April 2020 CPUC Card 6300AHT001 CON8 Test Pads GND P3 3 P1 5 P5 RSTDSP CON11 CON5 LNK RX TX BOOTEN JP6 CHKSTOP WD BOOT JP1 UDL USBD CON4 CON...

Page 157: ...nsmit Green Varies depending on activity LED flashes while Ethernet Link is receiving USBD USB Device Green Varies depending on activity LED flashes during activity on the USB device port CHKSTOP Gree...

Page 158: ...led Off Intra Group CAN channel loading resistors disabled BOOT JP1 1 2 Boot High Recover Operation 2 3 Boot Low Normal Operation If termination is required on any CAN channels both loading resistor a...

Page 159: ...n shield wiring to digital ground reference 2 to 3 Connects the CAN communication shield wiring to chassis ground reference JP12 1 to 2 Not Jumped Connects the CAN communication shield wiring bypassin...

Page 160: ...nput Common To Bus Port Bit CON Pin CON Pin Jumper 1 2 3 4 5 6 7 8 JP3 A JP3 C JP3 E JP3 G JP4 A JP4 C JP4 E JP4 G Signal Connection INPUT 5 3 6 4 JP1 A I O 1 JP1 B I O 2 JP1 C I O 3 JP1 D I O 4 JP2 E...

Page 161: ...12 CCIE Cross Connections CON2 OUT Port CON1 IN Port Pin 1 P24 Pin 2 I O Pin 3 CCIE Pin 4 G24 CON3 CON10 24VDC POWER LED L24 Card 6300LL4 CON1 CON3 On Card I O Port CON2 Pin 1 8 I O 1 8 Pin 9 G24 Pin...

Page 162: ...n Causes 1 TSMC Main Card ID Error A mismatch between what the internal firmware expects for TSMC Card ID Code and what is detected on the board Problem on the TSMC Card or in the firmware 2 TSAC Aux...

Page 163: ...TAT_UPB Status LED for the UPB ARM Under normal operation the processor blinks ON and OFF 4 sec ON 4 sec OFF If the CAN Bus communication is lost the LED blinks faster STAT_UPA Status LED for the UPA...

Page 164: ...IOF Card 6300AHV001 Troubleshooting Section Vertical Express 4 32 Printed in USA April 2020 This page intentionally left blank...

Page 165: ...SERVICE INFORMATION SECTION...

Page 166: ...SERVICE INFORMATION SECTION...

Page 167: ...IT 5 20 Primary Menus 5 20 Access the UIT 5 20 UIT Menu Tree 5 21 CAN Node Configuration via the Startup Wizard 5 22 CAN Nodes 5 22 Command Sequence 5 23 Card Changing Procedures 5 25 Door Card 5 25 C...

Page 168: ...5 2 Vertical Express Printed in USA April 2020 Contents Service Section This page intentionally left blank...

Page 169: ...ATION Vertical Express Product Manual 5 3 88500 v 1 0 Service Information Section Replacement Parts Replacement Parts Controller Assembly 2102BB Power Panel DPIA Card UPS Power Supply Transformer Cont...

Page 170: ...ovember 2019 Power Panels Electric Motor Starter IEC Contactor CE PI Micro Comm Card IOD Card Starter Transformer 3 Pole Contactor Din Rail with Terminal Block CE PI Micro Comm Card IOD Card Transform...

Page 171: ...uct Manual 5 5 88500 v 1 0 Service Information Section Replacement Parts Power Panels continued Single Phase Capacitor Motor Starter CE PI Micro Comm Card IOF Card Relay IEC Contactor Din Rail with Te...

Page 172: ...ronic Starter 200 460V 105A 787AF6 Electronic Starter 575V 105A 787AF7 Electronic Starter 200 460V 130A 787AF8 Electronic Starter 575V 130A 787AF9 Electronic Starter 200 460V 157A 787AF14 Electronic S...

Page 173: ...7 Terminal Block Panel 5 16 834CF11 Terminal Block Rail End Plate Black 834CG1 Terminal Block DIN Rail End Bracket 834DF1 Terminal Block Rail 10mm Green Yellow with Ground 834CX1 Terminal Block Rail P...

Page 174: ...erminal Bracket 5 834AF2 Terminal Block DIN Rail End Section 6 834CD1 Terminal Block DIN Rail Partition 7 834BW1 Terminal Block DIN Rail Clamp 8 834AN5 Terminal Block Panel 5 16 5 Position 9 6300VV1 C...

Page 175: ...ON Vertical Express Product Manual 5 9 88500 v 1 0 Service Information Section Replacement Parts Manual Freight Door Cabinet Assembly 2104BL 8 2 7 1 10 11 12 13 9 3 4 5 6 15 14 only top bracket shown...

Page 176: ...4DA2 Transformer XFMR PWR 1PH 5 KVA 240 480V 8 128073 Adjustable Resistor 200W 150 Ohm 9 298BB1 Mini Contactor 3 NO 1 NC 10 804BC2 TVS Contactor 11 770BK2 Socket Rail Relay DPDT 12 558AX2 Lever Relay...

Page 177: ...use Block 250V 1 Position 4 804BC1 TVS RC Contactor 110 230VAC 5 690CA3 Power Relay DPDT 6A 24VDC 6 558AX2 Extraction Lever Relay 7 770BK1 Socket Relay 8 834BW1 Terminal Block DIN Rail Clamp 9 834BX1...

Page 178: ...n Sensor Board TSMC US 2 141549 Selector Tape Guide not shown 3 736CE001 Selector Auxiliary Sensor Assembly TSAC 4 320GX1 Selector Box Cover 5 900AD60 14 Gauge Green Wire Assembly 6 462VC001 Standard...

Page 179: ...SENSORS B 84 1 Low Temp High Temp A 844AA4 Thermostat Over Temp 170 degree F 844AA3 Thermostat Set Temp 90 degree F 700570 FS Nut NMS 6 Z 844AB6 36 36 60 75 Part No Dim A Tank Size Dim B 844AB7 106 1...

Page 180: ...Replacement Parts Service Information Section Vertical Express 5 14 Printed in USA November 2019 Cards and Fuses CPUC Card 6300AHT CN Card 6300VV CNA Card 6300AAW...

Page 181: ...uct Manual 5 15 88500 v 1 0 Service Information Section Replacement Parts Cards and Fuses continued DPIA Card 6300ADF1 DIN Rail RJ45 Shielded Jack Breakout Card 6300AJA L24 Card 6300LL LHV 4X4 Card 63...

Page 182: ...4G 409CP3000 Fuse Panel 2AG 350V Fast 3 0A F_AC1SC 409AE7 Fuse PCB PICO 125V 1A F10 409AE9 Fuse PCB PICO 125V 2A F_P24 409CW500 Fuse Panel 2AG 125V Slow 0 50A F_AC1B F_EP 409CW1000 Fuse Panel 2AG 250V...

Page 183: ...ON Vertical Express Product Manual 5 17 88500 v 1 0 Service Information Section Replacement Parts Cards and Fuses continued LHV Card 6300LN TSMC Card 6300ACK Print No Description Designator 409AE7 PCB...

Page 184: ...specific software is provided on a USB 518BG1 flash drive and ships with the new UIT This replacement part is job specific requiring engineering involvement with a scheduled delivery time not on the s...

Page 185: ...anel 462FT5 Power Supply Wiring Harness 18 Ga 462FV2 Power Supply Wiring Harness 20 Ga 545AF2 2 Position Terminal Jumper 9725638 661BA3 1 x 3 Terminal Plug M Connector 90 5 08mm 672BW1 Power Supply 50...

Page 186: ...us see the UIT Menu Tree starting on page 5 21 Access the UIT 1 Press ENTER 2 Press any button while Vertical Express is displayed in the UIT window and enter the pin number 1234144 See Figure 1 above...

Page 187: ...mmands Common Commands Upload Commands Startup Commands Group Front Door Rear Door Block Select Startup Wizard ENTER Start Wizard UP Yes DN No Yes No Clear CN Config Config CNs Auto Hoistway Scan Writ...

Page 188: ...with power removed and all connections made Configure the CAN System 1 Access the UIT 2 Access the Startup Wizard a Press UP or DOWN until Block Select Startup Wizard displays and then press ENTER b...

Page 189: ...k the loading for Channel 2 or Channel 3 if used Figure 3 TECC Command appears after TECCR ENTER DCN The DCN Command displays the status of all CN Cards and has the ability to ping specific ports to v...

Page 190: ...ol system port number assigned to the node s physical I O port 255 indicates an unassigned port A node card having 12 ports will have 12 ports listed only the used ports will have a port numbers assig...

Page 191: ...new card 8 Turn ON the mainline disconnect 9 Log into the UIT using the PIN number 1234144 10 Navigate to ADJUSTMENTS BLOCK COMMANDS STARTUP 11 Issue a TECC Command 12 To confirm communication and por...

Page 192: ...way Scan appears and then press ENTER IOF Card Changing Procedure Download Existing Files from the CPUC and Remove Old Cards 1 Place the controller on Inspection Operation 2 Insert the manufacturing s...

Page 193: ...t and place the IOF Card on a static free surface Transfer and Install New Cards 1 Transfer the following items from the old card to the new card Plastic Standoffs CON9A Jumpers JP2 and JP3 in 2 3 pos...

Page 194: ...ress 5 28 Printed in USA November 2019 IOF Card continued Figure 5 IOF Card with CPUC Card CON1 Pins that join CPUC Card to IOF Card CON6 on the CPUC Card JP2 Jumper SPGOOD SPBAD LEDs CON9A F_AC1 Fuse...

Page 195: ...mands Upload UDLS Replace the CPUC Card 1 Turn OFF Lockout and Tagout the mainline disconnect 2 Unplug CON40 from the IOF Card 3 Unplug the Ethernet cable if used from CON5 of the CPUC Card 4 Set jump...

Page 196: ...f If the upload takes longer than 15 minutes or if the STAT LED blinks every 100ms contin uously the upload has failed Cycle power to the controller and then remove the USB from the CPUC Card See Uplo...

Page 197: ...ertical Express is displayed in the UIT window and enter the pin number 1234144 See Figure 6 If the wrong pin number is entered continue to press UP until Vertical Express appears in the display windo...

Page 198: ...of the job configuration file software and documentation for the job 1 Use Windows Explorer to access the USB flash drive the recommended USB flash drive is part number 9811126 2 Right click on the d...

Page 199: ...ress Product Manual 5 33 88500 v 1 0 Service Information Section Software Management How to Format a USB Flash Drive continued Figure 7 USB Flash Drive Windows If USB flash drive is less than 2GB If U...

Page 200: ...place a copy of the generic file into the tke update folder 4 Create a subfolder in the tke backup folder for each elevator controller being updated reloaded Helpful Tip The tke backup location is a...

Page 201: ...dually or simultaneously The CPU uploads the configuration _ cfg file located in the tke update folder When the upload completes the _ cfg file is deleted from the update folder The generic file remai...

Page 202: ...se RST 4 Press and hold UDL while the CPU is rebooting 5 Press and hold UDL until the STAT LED blinks a Morse Code Z two long and two short blinks When the upload is complete the STAT LED blinks 3 tim...

Page 203: ...h in the OFF position 14 Verify that the car and hall buttons function correctly 15 Return the car to service Upload Software Troubleshooting 1 Verify the folder structure and the file location within...

Page 204: ...number 1234144 If the wrong pin number is entered continue to press UP until Vertical Express appears in the window then enter the pin number again 4 From the UIT access Block Select Adjustments and...

Page 205: ...REFERENCE SECTION SERVICE REFERENCE SECTION...

Page 206: ...REFERENCE SECTION...

Page 207: ...ference Section Contents Vertical Express Product Manual 5R 1 88500 v 1 0 Contents UIT Menu Tree 5R 3 Cable Connections 5R 4 CNA Fixed I O Charts 5R 7 ICON32 I O Chart 5R 8 I 2 I 3 Valve Reference 5R...

Page 208: ...5R 2 Vertical Express Printed in USA April 2020 Contents Reference Section This page intentionally left blank...

Page 209: ...s Upload Commands Startup Commands Group Front Door Rear Door Block Select Startup Wizard ENTER Start Wizard UP Yes DN No Yes No Clear CN Config Config CNs Auto Hoistway Scan Write to Flash Save Job t...

Page 210: ...N40 18AWG 18AWG 18AWG 18AWG FSH2 FSH5 Notes Third party equipment may require additional wiring not shown see manufacturer s document for wiring requirements SHHC1 EPNP Trades Access PNL 18AWG 18AWG 1...

Page 211: ...TEL SHG SHLD 18AWG 8 18AWG 7 18AWG 6 SHCC CCL CCH G24 SHCC CCL CCH G24 IOF CON3 18AWG 5 18AWG 4 18AWG 3 18AWG 2 18AWG 1 Trades Access PNL 204 202 121 204 202 121 CST CST 115 115 AC2 AC2 AC1A AC1A IOF...

Page 212: ...bby FS Sw Remote 18AWG 18AWG 18AWG 18AWG 18AWG 18AWG 18AWG 18AWG HCIE HCIE U1 U1 U2 U2 18AWG 18AWG 18AWG 18AWG URx D1 D2 URx D1 D2 18AWG Ux Ux UR1 UR1 UR2 UR2 Dx Dx DR1 DR1 DR2 DR2 DRx DRx CNA Connect...

Page 213: ...1 HLUR1 2 SPAH2 2 HLUR2 Pin No CON4 Pin No CON3 3 SPAH3 3 HLDR2 1 DOB 1 PI4 4 SPAH4 4 HLUR3 2 DCB 2 PI5 5 SPAH5 5 HLDR3 3 DOBR 3 BUZ 6 SPAH6 6 HLUR4 4 DCBR 4 CLU 7 SPAH7 7 HLDR4 5 FSC1 5 CLD 8 SPAH8...

Page 214: ...ST 5 MCC1 MCC2 UFS USS DFS DSS 6 MCC1M MCC2M UFSM USSM DFSM DSSM 7 PRSW OLTS OLTO 8 CHKTSR CHKDS TSRCPM NTSNPM 9 DD 10 FSM FSX FSE FST FSSR STBC EPW EPNP 11 HATU HATUM HATD HATDM HABU HABUM HABD HABDM...

Page 215: ...leveling distance car re levels This figure shows the effect of using the P17 P18 Adjustments to control the leveling distance If the car slowdown and approach to the floor is comfortable as adjusted...

Page 216: ...urns UP STOP UP SLOWDOWN UP START DOWN START Turn CW until the screw stops then CCW 6 turns DOWN SLOWDOWN Turn CW until screw stops then CCW 5 three eighths turns LOWERING LEVELING Turn CW until the s...

Page 217: ...ighten locknut so settings don t change Very sensitive Up Leveling May affect UP Slowdown 5 Down Slowdown Up Slowdown Very sensitive More CCW gives more abrupt slowdown Affects Up Leveling Travel Up o...

Page 218: ...I 2 I 3 Valve Reference Reference Section Vertical Express 5R 12 Printed in USA April 2020 This page intentionally left blank...

Page 219: ...www verticalxpress com All illustrations and specifications are based on information in effect at time of publication approval Vertical Express reserves the right to change specifications or design a...

Page 220: ...www verticalxpress com All illustrations and specifications are based on information in effect at time of publication approval Vertical Express reserves the right to change specifications or design a...

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