Veit Brisay BRI-7570/101 FPD Instruction Manual Download Page 1

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VEIT Garment & Textile

Technologies GmbH & Co.

Valdorfer Straße 100

D-32602 Vlotho / Germany

Tel.: ++49 (0) 57 33 / 87 13-0

Fax: ++49 (0) 57 33 / 87 13-45

e-mail: [email protected]

Internet: www.veit-kannegiesser.com

Ein Unternehmen der Veit-Gruppe

USA

Translation of Instruction Manual

Variant

Machine no.:

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BRI-7570/101 FPD

FRONT PLACKET DEVICE

Summary of Contents for BRI-7570/101 FPD

Page 1: ... 32602 Vlotho Germany Tel 49 0 57 33 87 13 0 Fax 49 0 57 33 87 13 45 e mail info veit kannegiesser de Internet www veit kannegiesser com Ein Unternehmen der Veit Gruppe GB USA Translation of Instruction Manual Variant Machine no BRI 7570 101 FPD FRONT PLACKET DEVICE ...

Page 2: ... the manufacturer Should the machine be sold and delivered to another EEA country at a later point in time the operating instructions have to be translated into the language of the relevant country of destina tion Copyright This document as well as the information contained in it are protected by copyright and must not be copied as a whole or in parts or made available to third parties without the...

Page 3: ...ety measures 12 2 5 Safety tests 13 3 Potential dangers 15 3 1 Dangerous areas of the machine 16 3 2 Duties of the operating company 17 3 3 Operating and maintenance staff 18 3 4 Disconnect procedures 19 4 Transport and packing 21 4 1 Delivery 21 4 2 Unloading and transport to the place of installation 22 4 2 1 Lifting points 26 5 Installation 27 5 1 Setting up 27 5 2 Installation 29 5 3 Commissio...

Page 4: ...ce 41 7 1 Changing of pressing covers 41 7 1 1 Changing cover of lower buck 43 7 1 2 Changing cover of heating plate 44 8 Maintenance Cleaning 45 8 1 Cleaning 47 8 2 Maintenance and inspection table 48 8 2 1 Machine checks 49 9 Defects Cause Elimination 51 9 1 Trouble shooting via process control 54 10 Emergency 55 11 Dismantling Disposal 57 12 Spare parts lists 59 12 1 Cover material 61 13 EC dec...

Page 5: ...asures must be taken to obtain a higher level of protection see chapter 1 3 Technical data This machine serves the above mentioned purpose only Any other or further use as well as any rebuilding or retrofitting of the machine without the written consent of the manufacturer will be considered as non compliance with the intended use The manufacturer shall not be liable for damages caused by such use...

Page 6: ... 1 Description of the machine The machine is composed of the following subassemblies 1 Process control 2 Heating plate 3 Safety frame 4 Lower buck 5 Bundle holding device 6 Switch cabinet 7 Pedal strip 8 Ground frame 9 Folding arm 10 Machine mounting pad not visible 1 2 3 4 5 6 7 8 9 10 ...

Page 7: ...suction is available as an option The suction is provided via a central suction at the customer s or the supplied fan The fan may be retrofit if necessary After having started the pressing programme the heating plate closes The suction option is switched off Once the preset pressing time has elapsed the heating plate opens The garment falls down according to the water fall principle The pressing t...

Page 8: ...eadth Depth Height Weight 1120 mm 1400 mm 1600 mm approx 420 kg Power supply Input voltage Power Current Power including fan Current including fan Frequency 400 V 3P N PE 2 65 kW 3 8 A 3 12 kVA 4 5 A 50 Hz Control voltage Protection category 24 V DC IP 43 Compressed air supply Connected load Consumption Connection 1x 6 bar 0 6 MPa 184 l min 12 x 2 mm Suction Connected load Consumption Connection 1...

Page 9: ...te with process control Bundle holding device Options Suction lower buck with fan Suction lower buck with retrofit kit fan Suction lower buck with connection to central suction 2 Operating instructions 3 Documentation Note These operating instructions cover the maximum scope of delivery The individual delivery is detailed in the purchase contract ...

Page 10: ...Scope of delivery 6 BRI 7570_020 14 02 11 ...

Page 11: ...e used for particularly important information Reference to external operating instructions Danger symbol for the prevention of accidents and damages Note Request to pay particular attention Symbol indicating danger due to electric current Symbol indicating danger of hand injuries Symbol indicating danger of burn due to hot surfaces The protective conductor connection is marked with this symbol ...

Page 12: ... contact the Kannegiesser service department Ordering spare parts When enquiring or ordering in writing or on the phone please always quote type of machine see cover machine number see cover article number of the relevant component Address Veit GmbH Justus von Liebig Straße 15 D 86899 Landsberg Germany Phone 49 0 8191 479 0 Fax 49 0 8191 479 149 e mail info veit de For questions on technical detai...

Page 13: ...08 Safety of machinery Safety dis tances to prevent danger zones being reached by the upper limbs 1 4 EN 349 1993 A1 2008 Minimum gaps to avoid crushing of parts of the human body 1 5 EN ISO 13850 2008 Safety of machinery Emergency stop 1 6 EN ISO 13732 1 2008 Ergonomics of the thermal environment Part 1 Hot surfaces 1 7 EN 983 1996 A1 2008 Safety requirements for fluid systems and their component...

Page 14: ... be carried out on the safety systems at the stated intervals t daily w weekly m monthly j annually The machine disposes of the following safety devices Main switch Pos 3 It disconnects connects the machine from to the power supply and is located on the switch cabinet It also includes the emergency function In case of maintenance or repair work the main switch has to be padlocked in the OFF positi...

Page 15: ...ctive hood to prevent people from reaching inside Internally the machine control is fitted with a three phase feed sys tem with a current carrying N type conductor and a separate earth connection marked with a GREEN YELLOW sheath The electric switch cabinet is equipped with a special key It is to be taken into safekeeping by authorised staff only These operating instructions are a part of the mach...

Page 16: ...nstructions the operations to be carried out are described in such a way that an instructed person may understand the instructions given in the chapter OPERATION a qualified person may understand the instructions given in the chapters TRANSPORT INSTALLATION ADJUSTING SETTING UP MAINTENANCE DEFETCS CAUSE ELIMINATION Instructed person A person who has been introduced to the tasks assigned to him her...

Page 17: ...1 Pos 1 7 4 f Control and inspection according to DIN EN 60204 1 2006 A1 2009 Chapter 19 1 19 6 check if electrical equipment and technical documentation match continuous connection of the protective conductor system insulation resistance controls voltage controls protection against residual voltage functional inspection of the electrical devices in particular the safety systems ...

Page 18: ...Safety tests 14 BRI 7570_020 14 02 11 ...

Page 19: ... avoid burns and safety boots must be worn to avoid bruises Never leave the machine unattended There is a danger of fire if the heating plate remain closed over a longer period during operation Do not wear open long hair loose clothes or jewellery It in creases the risk of injury because they might get caught in the machine or be subject to heat When carrying out installation work above body heigh...

Page 20: ...E The operator has access to the following parts of the machine Operating area Dangerous area during commissioning servicing maintenance and repair Ill 3 Dangerous areas of the machine The dangerous area extends 1 m around the machine The risk of injury is increased during maintenance work ...

Page 21: ...The operating company has to obtain the local operating permit and observe the conditions imposed Moreover the company has to comply with the local provisions on the safety of staff safety regulations the safety of working appliances protective clothing and maintenance the disposal of products waste management law the disposal of materials waste management law cleaning cleaning agents and disposal...

Page 22: ...veral people in order to avoid uncertainties with regard to safety the disconnect procedures indicated in the operating instruc tions are observed when carrying out work operation main tenance repair etc unauthorised people are kept away from the working range of the machine the compliance with the operating instructions regarding the awareness of the risks involved when working at the ma chine is...

Page 23: ... observed 1 Switch off machine from power supply Set main switch on switch cabinet to 0 Padlock main switch to prevent the machine from being switched on again Make sure that no current is carried 2 Cut off compressed air supply Shut off compressed air valve Remove air from compressed air lines Check if the machine is without pressure In case of non observance the life of staff may be in danger ...

Page 24: ...Disconnect procedures 20 BRI 7570_020 14 02 11 ...

Page 25: ...transport contact the carrier immediately and keep the packing for a possible examination by the carrier or for return shipment Packing for return shipment Use the original packing and the original packing material if possible If both cannot be used engage a packing company with qualified staff place the machine on a pallet and fasten it with a securing device The pallet has to be designed for the...

Page 26: ... and the spare or return parts is designed for a storage of 3 months upon delivery 4 2 UNLOADING AND TRANSPORT TO THE PLACE OF INSTALLATION Make sure that the lifting device is designed for the weight of the machine Chains ropes hooks lifting points and cross members have to be designed for the weight of the machine as well Should suitable lifting devices not be not available a transport company h...

Page 27: ...n the container When unloading proceed as follows Unload the machine from the truck using the appropriate means of transport Remove transport material Withdraw all loose and additional parts and transport them separately Lift the machine and transport it to the place of installation In case of subsequent deliveries or repairs the machine must only be transported by qualified staff using the approp...

Page 28: ...forklift truck Push the transport aides through the provided bore holes Adjust the width of the fork to the transport aides Make sure that the fork reaches entirely under the transport aides and for safety reasons comes out at the other end Make sure that the pedal strip cables hoses etc are not damaged during transport Centre of gravity Transport aides Fork lifting point Bore holes for transport ...

Page 29: ...14 02 11 BRI 7570_020 25 Transport by crane Ill 5 Transport by crane Push the transport aides through the provided bore holes see Ill 4 Fasten the ropes to the transport aides see Ill 5 Lift the machine and transport it to the place of installation X X X ...

Page 30: ... 2 1 Lifting points Subassemly Weight Centre of gravity Lifting points Lifting device Entire machine approx 420 kg see page 24 Ill 4 underneath transport aides see Ill 4 transport aides forklift truck see page 24 Ill 4 at transport aides see Ill 5 transport aides crane ropes hooks ...

Page 31: ...ed by quali fied staff only Make sure that the static of the building is designed for the weight of the machine The machine has to be set up on an even surface Energy supply electrical and compressed air connection must be available Make sure that there is enough space around the machine to carry out maintenance work Note If the place of installation does not comply with the intended use rebuildin...

Page 32: ...djust it by moving the machine mounting pads Pos 1 in X and Y direction Remove transport safeguard Pos 2 from pneumatic cylinder Ill 7 Transport safeguard g Mount pedal strip option according to required operating position Note Degrease all the guide rods and or linear guides before commissioning the machine 2 1 ...

Page 33: ...ng diagram Make sure that the type of current and voltage is in line with the details given on the type plate of the machine as well as with the existing DIN EN and DIN VDE standards An electri cal protection of the machine is absolutely necessary earthing protective switch neutralising Compressed air connection Connect compressed air connection Pos 2 to the com pressed air supply provided by the ...

Page 34: ... mentioned below are detailed in chapter 1 3 TECHNICAL DATA To connect the machine properly we recommend the original connections supplied by Fa Kannegiesser Garment Textile Technologies GmbH Co optional Should the operating company set up and install the machine itself it must ensure that the local regulations e g on electric and pneumatic connections are complied with before commis sioning the m...

Page 35: ...uard is removed 1 Switch on the main switch at the switch cabinet see page 34 Ill 12 Pos 3 2 Press reset button see page 34 Ill 12 Pos 2 3 Open shut off valve of the compressed air slowly see page 29 Ill 8 Pos 1 The heating plate opens 4 If pressing machine is connected to a central suction ad just suction valve option see chapter 5 3 1 ...

Page 36: ...ified person defini tion see chapter 2 4 This person must make sure that it is not possible to start the machine when setting it Ill 10 Suction valve 1 stage 1 Release check nut Pos 1 2 Turn setting screw Pos 2 to the right to reduce the amount of suction to the left to increase the amount of suction 3 Tighten check nut Pos 1 1 2 ...

Page 37: ...plays 14 02 11 BRI 7570_020 33 6 OPERATION 6 1 OPERATOR S CONTROLS AND DISPLAYS Ill 11 Operator s controls and displays 1 Process control see chapter 6 1 2 2 Switch cabinet see chapter 6 1 1 3 Pedal strip see chapter 6 1 3 1 2 3 ...

Page 38: ...of the heating plate is adjusted The current pressure may be read off the manometer 2 Release button By pressing the button the machine control is activated 3 Main switch The main switch disconnects connects the machine from to the power supply It also includes the emergency function In case of maintenance and repair work the main switch has to be padlocked in the OFF position 1 2 3 ...

Page 39: ...perature in C press the specified pressing time in s count the time is running during the pressing cycle Pos 1 OK button Display background lightening on off Pos 2 Plus button to enter setting value Pos 3 Minus button to enter setting value Pos 4 ESC button switch to menu display operating state menu display 5 Pos 5 B button paging backward menu displays Pos 6 A button paging forward menu displays...

Page 40: ...ing time Menu display 2 Enter temperature Menu display 3 Enter final vacuum Menu display 4 Use A and B button to switch to appropriate menu display and use plus and minus button to enter desired setting val ues Pressing time 0 60 s Temperature 0 185 C Final vacuum 0 30 s ...

Page 41: ...Operator s controls and displays 14 02 11 BRI 7570_020 37 Operating state Menu display 5 active inputs and outputs inactive inputs and outputs The display also shows the date and time Inputs Outputs ...

Page 42: ... 1 Suction option Short tap 0 4 s When pressing the pedal shortly the suction is switched on Long activation The suction is switched off Das Ausschalten der Fixabsaugung erfolgt automatisch mit dem Programmstart 1 Start The suction is switched off automatically with the start of the programme 1 ...

Page 43: ... for pressing time temperature and final vacuum see chapter 6 1 2 Check safety devices 6 3 PRESSING IN AUTOMATIC OPERATION Pay attention to the potential dangers indicated in chapter 3 when operating the machine Place bundle of front panels over open bundle clamp Make sure that front plackets are inserted in such a way that they face operator Close bundle clamp Place first front placket on lower b...

Page 44: ...t front placket on lower buck and repeat opera tion Once all front plackets are pressed open bundle clamp and remove garment Note If the garment only consists of front plackets without front pan els place 2 to 3 front plackets on the lower buck at the same time Pressing can be carried out in one pressing cycle 6 4 SWITCHING OFF THE MACHINE Switch off main switch at the switch cabinet see page 34 I...

Page 45: ...ing covers be changed at least every three months Use the appropriate original cover material of Fa Kannegi esser Garment Textile Technologies GmbH Co since cover material cover composition and fitting may not be guar anteed otherwise When using non original cover materials make sure to use the cover materials and cover composition recommended by Kan negiesser Garment Textile Technologies GmbH Co ...

Page 46: ...le number of the relevant component Address Veit GmbH Justus von Liebig Straße 15 D 86899 Landsberg Germany Phone 49 0 8191 479 0 Fax 49 0 8191 479 149 e mail info veit de For questions on technical details or applications please con tact VEIT Garment Textile Technologies GmbH Co Valdorfer Straße 100 D 32602 Vlotho Germany Phone 49 0 57 33 87 13 0 Fax 49 0 57 33 87 13 45 e mail info veit kannegies...

Page 47: ...d dispose of worn pressing cover 4 Push round steel Pos 3 into new pressing cover and pull pressing cover Pos 1 onto lower buck taking into account the covering Cover composition see chapter 12 1 1 Layer silicon foam 4 mm 2 Layer nomex needle felt 4 mm 3 Layer nomex pressing nettle cloth Note Make sure that the seams of the cover are not on the pressing surface 5 Knot cord Pos 4 and stretch it wit...

Page 48: ...rips Pos 1 and tension springs Pos 2 Remove worn cover material and dispose it Ill 17 Changing cover of heating plate 2 Slide fastening strips Pos 1 into new cover material Pos 3 and stretch cover material with tension springs Pos 2 around head buck Cover composition see chapter 12 1 1 Layer Teflon woven material Note Make sure that the cover is not folded Before commisioning the machine check the...

Page 49: ...able for any kind of maintenance work During operation the machine is subject to vibration which might cause bolted and clipped connection to loosen To pre vent damage check the machine at regular intervals for loose connections recommendation every three months When carrying out installation work above body height the provided ladders or service platforms must be used or any other ladder meeting ...

Page 50: ...witch off machine from power supply Set main switch on switch cabinet to 0 Padlock main switch to prevent the machine from being switched on again Make sure that no current is carried 2 Cut off compressed air supply Shut off compressed air valve Remove air from compressed air lines Check if the machine is without pressure In case of non observance the life of staff may be in danger ...

Page 51: ... not use chlorinated hydrocarbon e g PER or TRI inflammable easily gasifying or caustic liquids Do under no circumstances clean the machine with compressed air or a steam or water jet Non observance my result in malfunctions of the machine in particular regarding the safety functions This might cause a machine damage or injuries Clean the machine with a fibre free cloth ...

Page 52: ... Maintenance unit compressed air Visual inspection Drain off water oil Pressure range 6 bar 1 x annually replace dirty air filter Entire machine Cleaning Wipe with a clean lint free cloth Main switch Switch and switch fixtures Functional inspection Check and replace if necessary 160 hrs Pneumatic valves Cylinders Hoses and screw connections Leak test Check and replace if necessary Once a year Suct...

Page 53: ... check all safety devices for their functioning After having finished this work check the machine for loose connections of the supply lines compressed air steam condensate oil the machine for wear marks or damages and remedy them if necessary the earth connections at the machine that the work has been carried out completely that no tools have been left in the machine that the switch cabinet is clo...

Page 54: ...Maintenance and inspection table 50 BRI 7570_020 14 02 11 ...

Page 55: ...enance and repair work the discon nect procedures see chapter 3 4 have to be carried out Should the stated remedies not produce the desired results contact the service department of Fa Kannegiesser Garment Textile Technologies GmbH Co Defect Cause Elimination No function at all Main switch switched off Switch on main switch No supply voltage Reconnect power supply and check No compressed air Recon...

Page 56: ...e do not open close properly End of travel damping set incorrectly Readjust end positions at cylinder Z1 or replace seal ing Quick action ventilating valve V3 V4 defective Check and replace if nec essary Cylinder Z1 leak Check tightness and replace if necessary Pressure controller V2 approx 3 bar set incor rectly or defective Check and reset or replace if necessary Heating plates do not heat Tempe...

Page 57: ...ry Process control SA12 defekt Check and replace if nec essary Pedal S11 defective Check and replace if nec essary Fan motor defective Check and replace if nec essary No vacuum Check central suction at customer s Suction lower buck with connection to central suction op tion Process control SA12 defective Check and replace if nec essary Pedal S11 defective Check and replace if nec essary 5 2 direct...

Page 58: ...process control 54 BRI 7570_020 14 02 11 9 1 TROUBLE SHOOTING VIA PROCESS CONTROL Operating state Menu display 5 active inputs and outputs inactive inputs and outputs The display also shows the date and time Inputs Outputs ...

Page 59: ...efore operating the machine find out where the fire extinguisher is located learn how to handle the fire extinguisher inform yourself on how to report fires without delay A risk of fire may be caused by inflammable liquids and mix tures of liquids and gases e g oil oxygen mixture Fire extinguishers to be used in accordance with fire classifica tion DIN EN 2 powder fire extinguisher for class A B C...

Page 60: ...Emergency 56 BRI 7570_020 14 02 11 ...

Page 61: ...the electrical equipment and must be disposed of in accordance with the existing local environmental regulations Oil and cleaning agents must be disposed of in accordance with the local regulations as well Residues as well as buck covers must be disposed of in accor dance with the instructions given by the manufacturer or the local regulations ...

Page 62: ...Dismantling Disposal 58 BRI 7570_020 14 02 11 ...

Page 63: ...es GmbH Co shall not be liable for any damage caused due to the use of non original parts and non original accessories The spare parts with the relevant article numbers are de scribed in this chapter as well as on the supplied CD Spare parts catalogue Ordering spare parts When enquiring or ordering in writing or on the phone please always quote type of machine see cover machine number see cover ar...

Page 64: ...2 11 For questions on technical details or applications please con tact VEIT Garment Textile Technologies GmbH Co Valdorfer Straße 100 D 32602 Vlotho Germany Phone 49 0 57 33 87 13 0 Fax 49 0 57 33 87 13 45 e mail info veit kannegiesser de ...

Page 65: ...FPD Vorderteilleisten Bügelmaschine BRI 7570 101 FPD Front placket device Bitte geben sie bei jeder Bestellung von Fertigware die Maschinen Nr und Form Nr an Please give us the machine no and buck no for every order of ready made parts Maschinen Nr Machine no Form Nr Buck no ...

Page 66: ... schleiß Set ready made wear and tear kit Warenbreite width of mate rial Verbrauch lfm qty running meter cm m 1 120780 1 Rehau Silikonschaum 6 mm 1 rehau silicone foam 6 mm KG10035 0029718 90 0 25 2 Nomex Nadelfilz 4 mm 2 nomex needle felt 4 mm KG00100 0029719 160 0 35 3 Nomex Bügelnessel 3 nomex pressing nettle cloth KG30060 0029720 160 0 40 2 120781 1 Teflon Gewebe 1 Teflon woven material KG3003...

Page 67: ...EC declaration of conformity 14 02 11 BRI 7570_020 63 13 EC DECLARATION OF CONFORMITY ...

Page 68: ...EC declaration of conformity 64 BRI 7570_020 14 02 11 ...

Page 69: ...ssioning 31 Commissioning 17 30 Compressed air connection 29 Compressed air supply 4 Connection of central suction 30 Connection of electric supply 29 Cover material 61 Cut off compressed air supply 19 46 D Danger signs 7 Dangerous areas of the machine 16 Defects 51 Defects Cause Elimination 51 Delivery 21 Description of the machine 2 Designation of the machine 8 Dimensions 4 Disconnect procedures...

Page 70: ...ective EMC 9 EU Low Voltage Directive 9 EU Machinery Directive 9 F Fire 55 Function 3 G General data 4 H Hoop guard 11 I Installation 29 Installation 27 Instructed person 12 Intended use 1 L Lifting device 26 Lifting points 26 M Machine checks 49 Main switch 10 34 Maintenance 41 Maintenance 45 Maintenance and inspection table 48 Menu display 35 Menu display 2 36 ...

Page 71: ...te 37 54 Operation 33 Operator s controls and displays 33 Options 5 Overseas shipment 22 P Packing 21 Packing for return shipment 21 Pedal strip 38 Potential dangers 15 Power supply 4 Pressing in automatic operation 39 Process control 35 Product related data 4 Protective hood 11 Q Qualified person 12 45 R Receiving inspection 21 Release 34 S Safety 7 Safety frame 11 Safety measures 12 Safety stand...

Page 72: ...torage conditions 22 Suction 4 38 Supply system 11 Switch cabinet 34 Switch off machine from power supply 19 46 Switching off the machine 40 T Technical data 4 Transport 21 Transport by crane 25 Transport by forklift truck 24 Transport insurance 22 Transport safeguard 28 Transport to the place of installation 22 Trouble shooting via process control 54 U Unloading 22 W Warning symbols 7 Weight 4 26...

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