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Introduction

AST Construction Safe Work Practices

6

The above organizations may not address requirements imposed by individual jurisdictions. Each site owner must 
ensure that contractors performing the work be knowledgeable of all applicable regulations. It is fully the 
responsibility of the contractor, or employee performing the work, to abide by any and all additional Federal, State, or 
local laws, regulations and manufacturer’s requirements that apply to the specific work being done. It is also the 
responsibility of each contractor to ensure that subcontractors abide by all applicable safety requirements. 
Construction related activities are covered by OSHA regulation 29 CFR 1926. 

AST tanks must be properly grounded according to local codes and regulations.

AST Construction Safe Work Practices 

Department of Labor rules for construction work practices are governed by OSHA as described in the Code of 
Federal Regulations (CFR): 

Title 29, Volume 8, Part 1926 - Safety and Health Regulations for Construction. Copies of these regulations are 
available from OSHA’s web site located at 29 CFR 1926 (http:\\www.osha.gov). Most maintenance and other 
operations are covered by OSHA 29 CFR 1910 (General Industry) regulations. These documents highlight many of 
the Federal OSHA requirements that may apply to maintenance and construction work in the retail petroleum/
convenience business, but there is much more in the regulations than can be covered here. Some relevant 
subsections are listed:

1910.66: Appendix C - Powered platforms, Man lifts, and Vehicle-Mounted Work Platforms

1910.23: Walking - Working surfaces - Guarding

1910.132: Personal Protective Equipment

Additional important information is available in the API publication: 

Safe Work Practices for Contractors 

Working at Retail Petroleum/Convenience Facilities

, API Recommended Practice 1646 First Edition, August 

2006, Product No. A16461. For more Information about API Publications, Programs and Services, go to 
www.api.org. The requirements and recommended practices contained in this document are the minimum safety 
procedures with which everyone shall comply while working at a retail petroleum/convenience facility.

In addition, a task specific Job Safety Analysis shall be completed before any work may begin.

Personal Protective Equipment

The list below contains recommended clothing and protective equipment. Additional items may be advisable 
depending on the job’s particular circumstances:

• 5-point safety harness

• 6-foot maximum, shock absorbing lanyard (ensure that there will be a support structure on top of the tank to which 

you can secure the lanyard)

• Hard  hat

• Safety Glasses

• Safety Footwear (ANSI Z41)

• Long  pants

• Gloves - leather for materials handling, cut-resistant for sharp materials

• A heavy canvas bag with handles to hold tools and pre-assembled parts

Before you Begin

The instructions in this manual assume:

• The top of the tank has a 4” riser pipe, threaded to receive the riser cap and ring or a 2-inch threaded pipe fitting 

to receive a 2” x 3/4”Adapter/Reducer. The recommended length of the 4-inch riser pipe or 2-inch pipe fitting 

Summary of Contents for TLS-350R PLUS

Page 1: ...Manual No 577013 972 Revision E Installation Manual MAG XL Flex Probe...

Page 2: ...were missing or received damaged 2 Fax signed Bill of Lading BOL to Veeder Root Customer Service at 800 234 5350 3 Veeder Root will file the claim with the carrier and replace the damaged missing prod...

Page 3: ...state or local laws or modify the equipment based on developments or changes in such laws MODULES KITS OTHER COMPONENTS PARTS PURCHASED SEPARATE OF A COMPLETE CONSOLE We warrant that this product excl...

Page 4: ...nsions 14 MAG XL Flex Probe Installation Pre Installation Component Setup and Functional Check 15 Assemble the Battery Pack Mounting Bracket 15 Probe Installation Manway 4 Inch Riser Pipe 15 Probe Ins...

Page 5: ...Do not bend top 2 feet of probe 17 Figure 8 Do not twist one coil 90 from the others 17 Figure 9 MAG XL Flex Probe components man way install 18 Figure 10 MAG XL Flex Probe components pipe fitting ins...

Page 6: ...less 2 devices 330020 669 Receiver for Wireless 2 MAG XL Flex Probes 330020 670 Repeater for Wireless 2 MAG XL Flex Probes Contractor Certification Requirements Veeder Root requires the following mini...

Page 7: ...ontain information related to the correct installation of the overall intrinsically Safe System This includes information such as maximum number of apparatus specific apparatus allowed in the system m...

Page 8: ...o 500 F Lo 3 0 mH COMMON GENERAL PRODUCT WIRING DIAGRAM POWER INPUT POWER DATA Probe Output Ratings INTRINSICALLY SAFE APPARATUS INTRINSICALLY SAFE APPARATUS INTRINSICALLY SAFE APPARATUS PROBE 332425...

Page 9: ...ntrinsic safety 6 Field wiring to the Probe must be at least 50mm from any non intrinsically safe device s wiring 7 Warning To prevent ignition of flammable or combustible atmospheres disconnect batte...

Page 10: ...ate fuel height measurement and possible probe damage CAUTION THE TRANSMITTER WILL NOT FUNCTION PROPERLY IN WATER ALSO SUBMERSION OF THE TRANSMITTER IN WATER CAN CAUSE PERMANENT DAMAGE TO THE INTERNAL...

Page 11: ...re Some relevant subsections are listed 1910 66 Appendix C Powered platforms Man lifts and Vehicle Mounted Work Platforms 1910 23 Walking Working surfaces Guarding 1910 132 Personal Protective Equipme...

Page 12: ...AG XL Flex Probe XL Transmitter and the Battery Pack form an intrinsically safe system and as such must be installed according to the instructions listed in this manual MAG XL Flex Probe Operating Par...

Page 13: ...EX PROBE WIRE LENGTH Improper system operation could result in undetected potential environmental and health hazards if the MAG XL Flex Probe to TLS XL Transmitter wire runs exceed 10 feet Veeder Root...

Page 14: ...anadian Electrical Code 1 Battery Pack 2 TLS XL Transmitter 3 Receiver 4 RS 485 Cable Belden 3107A or equiv 5 TLS RF Vm 250 V 6 Intrinsically safe wiring 7 TLS console Vm 250 V 8 Conduit that enters p...

Page 15: ...ipe to tank bottom Add 2 inches 50 8 mm for brass ring and riser cap see table below 3 Null zone typical all probes see table below 4 Measured insertion Length see table below for probe form number to...

Page 16: ...8 4 504 42 ft 12 15 4 889001 011 14 8 8 9 1 1 1 0 5 4 324 27 ft 12 12 3 889001 010 11 8 8 9 1 1 1 0 8 5 510 42 1 2 ft 12 15 4 889001 011 14 8 8 9 1 1 1 0 5 6 336 28 ft 12 12 3 889001 010 11 8 8 9 1 1...

Page 17: ...2 Battery pack 3 Brass 4 riser cap and ring optional 4 Weatherproof junction box customer supplied 5 1 2 NPT galv nipple and 3 4 to 1 2 reducing bushing cus tomer supplied 6 1 2 NPT Brass adapter 7 TL...

Page 18: ...S IN Figure 3 1 Pipe cap with 3 4 NPT threaded opening customer supplied 2 Weatherproof junction box with 3 4 to 1 2 reducing bushing in top opening customer supplied 3 Battery pack 4 1 2 conduit 6 mi...

Page 19: ...housing are shown in Figure 5 Figure 5 Wireless component dimensions LEGEND FOR NUMBERED BOXES IN Figure 5 1 TLS XL Transmitter dimensions 2 Battery housing dimensions 972 6 eps 1 2 513 13 03 mm W2 3...

Page 20: ...ing bushing Apply pipe thread sealant or PTFE tape to its threads and screw it into the top threaded opening of the junc tion box until tight 5 Get the 1 2 nipple from the probe installation kit Apply...

Page 21: ...assembly and the transmitter to the top of the tank for final assembly on the 2 inch tank fitting Unpack the MAG XL Flex Probe CAUTION DO NOT CUT THE TIE WRAPS that hold the coiled MAG XL Flex Probe t...

Page 22: ...ures are conducted on top of the tank Observe all safety precautions for working on tall and possibly slippery structures PROBE INSTALLATION MANWAY 4 INCH RISER PIPE 1 Cut ONLY the tie wrap at the bot...

Page 23: ...ming out of the threaded plug Leave the other tie wraps intact This will prevent the coil from unwrapping before installation 2 Get the Optional 2 inch Adapter Reducer 2 to 3 4 kit 3 Slide the compone...

Page 24: ...wists to the coils see Figure 12 4 Using two people as shown in Figure 11 lower the weight into the tank Do not drop the weight the full length of the probe or it may damage the end of the probe Slowl...

Page 25: ...tape to threads of the threaded fitting at the top of the probe and then screws the probe fitting into the 3 4 end of the Adapter Re ducer The entire probe assembly is supported by this connection so...

Page 26: ...in the top of the riser cap until tight Coil up the probe cable and hang it out of the way Replace the cover on the junction box and screw it on tight 3 Feed the end of the cable up through the reduc...

Page 27: ...ng box from BELL outdoor P N 5321 0 or equivalent customer supplied 4 1 2 galvanized nipple 5 1 2 brass hex adapter 6 TLS XL Transmitter 7 3 4 x 1 2 NPT reducing bushing customer supplied 8 3 4 NPT pr...

Page 28: ...to the battery pack attach the battery pack dc power cable to the BATTERY terminal block white to IN and black to IN as shown in Figure 16 Hand tighten the battery cable entry cord grip nut to preven...

Page 29: ...GEND FOR NUMBERED BOXES IN Figure 16 1 MAG XL Flex Probe cable connections Red to P power White to D data Black to G ground 2 S1 DIP switch 3 S2 DIP switch 4 Battery power cable connections observe po...

Page 30: ...o the cover groove assuring that it is pressed fully into the groove and sitting completely flat d Assemble the cover onto the enclosure tightening the screws in a couple of turns each Using an altern...

Page 31: ...the loss of clearance height the fuel height reading of the MAG XL Flex Probe must be adjusted on the TLS Console Use a tape measure to determine the height of fuel inside the tank On the TLS Console...

Page 32: ...Maximum safe working volume OVERFILL LIMIT 90 Maximum volume warning during a delivery HIGH PRODUCT 95 Maximum volume alarm setting DELIVERY LIMIT 20 10 Low tank volume warning LOW PRODUCT Set to a le...

Page 33: ...t tank s full volume would be 252 083 GPI x 360 inches 90750 gallons 6 Also if applicable you must consider the 12 null zone at the top of the probe If the probe riser pipe is longer than 9 inches the...

Page 34: ...r to beginning of probe s null zone as applicable 3 High Product limit 95 of full volume 4 Overfill limit 90 of full volume 5 Delivery limit 20 of full volume 6 Low Product Limit 10 of full volume 7 B...

Page 35: ...the new full tank volume Figure 19 Volume calibration examples Example 1 Manual Tank Calibration for a Positive Error Nominal Tank Volume 125 000 Calculated Tank Volume 115 925 D1 D2 D3 D4 D5 Metered...

Page 36: ...rect probe is installed 2 Be sure that each TLS RF box and the TLS Console have a good Earth Ground 3 Using the appropriate torx driver remove the cover of the suspect transmitter Note that water shou...

Page 37: ...ject such as the bottom of the tank ladders the side wall or piping Electrical noise or magnetic interference can cause reading errors Also physically inspect the probe tube for kinks or bends as the...

Page 38: ...For technical support sales or other assistance please visit www veeder com...

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