Veeder-Root HydrX Installation Manual Download

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Table of Contents

iii

Overview ...........................................................................................................................1

Fuel Conditioner Assembly.......................................................................................1

Fuel Conditioner (FC) Assembly ..............................................................................2

Fuel Conditioning Controller (FCC) ..........................................................................3

Guide Tube/Water Intake Device (WID)...................................................................3

Contractor Certification Requirements ..............................................................................4

Related Manuals ...............................................................................................................4

HydrX System Parts .........................................................................................................4

Safety Precautions ............................................................................................................5

Warnings and Instructions ................................................................................................6

PRELIMINARY PRECAUTIONS ..............................................................................6

REQUIREMENTS FOR USE....................................................................................7

OPERATING PRECAUTIONS .................................................................................8

National Electrical Code Compliance ................................................................................8

Probe- and Sensor-to-Console Wiring......................................................................8

Wire Length ..............................................................................................................8

Power Wiring ............................................................................................................8

Sensor and Probe Junction Boxes ...........................................................................9

Installation

Recommended Tools and Materials for Fuel Conditioner Installation ............................10

WID Riser and Guide Tube Installation ...........................................................................10

Water Intake Device Installation .....................................................................................13

Fuel Conditioner (FC) Installation ...................................................................................14

Attaching FC Valve Wiring Conduit ........................................................................14

Installing FC Into Sump ..........................................................................................15

STP Adapter Assembly Installation - The Red Jacket STP....................................16

STP Adapter Assembly Installation - FE Petro STP...............................................17

Attaching Hoses Between HydrX System In-Sump Components ..........................18

FCC Installation......................................................................................................21

HydrX System Wiring

Fuel Conditioner Inlet/Outlet Valve AC Power Connections ...........................................22

Fuel Conditioner Intrinsically-Safe Wiring Connections ..................................................22

Wiring Run Through Rigid Conduit.........................................................................22

Direct Burial Cable..................................................................................................22

FE Petro Pump Controller DIP Switch Setting ................................................................24

FCC & FC Power Wiring Connections To TLS-450Plus .................................................25

FC Probe/Pressure Sensor Wiring to TLS-450PLUS .....................................................31

Probe and Sensor Wiring Precautions ...................................................................31

FCC RS-232 Serial Communication Wiring To TLS-450Plus .........................................33

Spare Parts Lists

.........................................................................................................34

Summary of Contents for HydrX

Page 1: ...Manual No 577014 446 Revision E HydrX FuelConditioning System Installation Manual...

Page 2: ...of any damages and or shortages within 30 days of receipt of the shipment as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Contact Veeder Root Customer Service at 800 873 3313...

Page 3: ...d Guide Tube Installation 10 Water Intake Device Installation 13 Fuel Conditioner FC Installation 14 Attaching FC Valve Wiring Conduit 14 Installing FC Into Sump 15 STP Adapter Assembly Installation T...

Page 4: ...17 Figure 17 FC Hose Connection Mock Up 18 Figure 18 FC Hose Connection Installed 18 Figure 19 FC Manifold Hose Connections 19 Figure 20 WID Hose Connections 20 Figure 21 FCC Dimensions 21 Figure 22...

Page 5: ...ng USM interfaces to Veeder Root protocol digital devices as well as switched pump control via IOM relays see Figure 1 Figure 1 HydrX Components The HydrX system includes an in sump Fuel Conditioner F...

Page 6: ...sembly The Fuel Conditioner FC Assembly connects to the STP and to the Water Intake Device WID at the top of the WID Riser The FC returns processed fuel to the tank through a port in the Guide Tube fl...

Page 7: ...the FCC Figure 4 FCC Guide Tube Water Intake Device WID The WID Riser has a special flange which supports the Guide Tube and which allows the Guide Tube to be oriented towards the pooled water at the...

Page 8: ...rnings in the manuals listed in this document above and any other Federal State or Local requirements Warranty Registrations may only be submitted by selected Distributors Related Manuals 577014 466 H...

Page 9: ...minor or moderate injury WEAR EYE PROTECTION Wear eye protection when working with pressurized fuel lines to avoid possible eye injury NOTICE is used to address practices not related to physical injur...

Page 10: ...ive to your safety and the safety of others to understand the procedures before beginning work Make sure your employees and any service contractors read and follow the instructions WARNING This produc...

Page 11: ...service contractors need to understand and comply with this program completely to ensure safety while the equipment is down Before you start work know the location of the Emergency Power Cutoff Switch...

Page 12: ...the environment such as Carol C2534 or Belden 88760 8760 8770 or similar Throughout this manual when mentioning any cable or wire being used for probe and sensor to console wiring it will be referring...

Page 13: ...r monitoring well location Gasketing or sealing compound must be used at each entry to the junction box to ensure a waterproof junction The interior volume of each junction box must be a minimum of 16...

Page 14: ...e STP sump Tripod winch to lower Fuel Conditioner into sump minimum safe load rating of 250 pounds WID Riser and Guide Tube Installation 1 Get the 4 inch stainless steel WID Riser with Guide Tube Flan...

Page 15: ...Installation WID Riser and Guide Tube Installation 11 Figure 6 Guide Tube Installation Example Tank Tilting Away From Manway...

Page 16: ...Installation WID Riser and Guide Tube Installation 12 Figure 7 Guide Tube Installation Example Tank Tilting Toward Short End of The Tank...

Page 17: ...ile pushing the tube s metal rectangular end down into the Guide Tube flange see Figure 8 Continue uncoiling pushing the tubing assembly down until the WID flange seats against the Guide Tube flange S...

Page 18: ...C inlet outlet valves be installed as shown in Figure 10 V R Conduit Kit P N 330020 885 contains all of the necessary parts shown in the figure Apply anti seize to the threads of the conduit component...

Page 19: ...roximate 145 pound weight of the assembly Loosen the two supporting clamps on the FC if necessary so they are open enough to clear the WID Riser 3 Utilizing a tripod and winch connected to the FC eyeb...

Page 20: ...ressure before proceeding with this installation 1 Get the STP Adapter Assembly from the kit 2 Remove one of the siphon port plugs from the STP see Figure 13 Figure 13 Locating TRJ Siphon Port Plugs 3...

Page 21: ...proceeding with this installation 4 Get the STP Adapter Assembly from the kit see Figure 15 Figure 15 FE Petro STP Adapter Assembly 5 Remove the 3 8 NPT siphon port plug from the STP see Figure 13 Fi...

Page 22: ...llation 18 Attaching Hoses Between HydrX System In Sump Components Figure 17 shows a FC manifold hose connection mock up and Figure 18 is an example installation Figure 17 FC Hose Connection Mock Up F...

Page 23: ...e pump extractable close the STP Adapter Assembly valve and loosen this hose connection and drain the hose Once the hose has drained move it out of the way as you lift out the extractable The STP Adap...

Page 24: ...to the fitting marked T on the front of the FC Manifold see Figure 19 Tighten the fittings at both ends of the hose 6 Place the flaretite seal from the kit onto the male 1 2 JIC elbow fitting labeled...

Page 25: ...tion Get the FCC mounting bracket hardware from the kit Attach the four brackets from the kit to the four corners of the unit with the supplied screws see Figure 22 Mark the holes on the wall and moun...

Page 26: ...THROUGH RIGID CONDUIT 1 Open the existing Intrinsically Safe I S sensor s junction box for the Fuel Conditioner I S wiring connections Insert the cables from the FC Mag Probe and FC Pressure Sensor in...

Page 27: ...HydrX System Wiring Fuel Conditioner Intrinsically Safe Wiring Connections 23 Figure 24 Epoxy Sealing FC Mag Probe and FC Pressure Sensor Field Connections...

Page 28: ...minutes of continuous use Off Disable On Enable 5 Slave turn off drop helper when demand decreases Off Disable On Enable 6 8 Not used 2 8 5 4 3 7 6 1 0 9 MAG VFC Controller SW1 SW2 SW3 SW6 1 2 3 4 5...

Page 29: ...by national or local codes or a local authority having jurisdiction the HydrX Fuel Conditioning Controller FCC power must be supplied by a 15 amp circuit that can be interrupted by the same E Stop as...

Page 30: ...THHN Switched neutral breaker required for source power Make ground connection in accordance with local codes If an E stop is required by national or local codes or a local authority having jurisdicti...

Page 31: ...an E stop is required by national or local codes or a local authority having jurisdiction the HydrX Fuel Conditioning Controller FCC power must be supplied by a 15 amp circuit that can be interrupted...

Page 32: ...present If not present before insatllation of Hydrx it does not need to be added All conductors 14 THHN Make ground connection in accordance with local codes Terminal Block neutral EN DIESEL DIESEL A...

Page 33: ...local codes If an E stop is required by national or local codes or a local authority having jurisdiction the HydrX Fuel Conditioning Controller FCC power must be supplied by a 15 amp circuit that can...

Page 34: ...al codes or a local authority having jurisdiction the HydrX Fuel Conditioning Controller FCC power must be supplied by a 15 amp circuit that can be interrupted by the same E Stop as the FCC pump WARNI...

Page 35: ...round lug on the module the other end at the probe or sensor is NOT grounded 3 Write in the device name for each wire connection on the connector block in the module s wiring label attached to the ins...

Page 36: ...essure Sensor Wiring to TLS 450PLUS 32 Figure 32 TLS 450PLUS Access 1 Refer to Figure 33 below for TLS 450PLUS FC Mag Probe and FC Pressure Sensor wiring connections Figure 33 FC Mag Probe Pressure Se...

Page 37: ...33 FCC RS 232 Serial Communication Wiring To TLS 450Plus Figure 34 diagrams the RS 232 serial comm connection between the FCC and the TLS 450PLUS Figure 34 RS 232 Connections FCC to TLS 450PLUS...

Page 38: ...ssure Sensor Replacement 330020 871 Kit TRJ STP Adapter Assembly Replacement 330020 870 Kit FE Petro Siphon Jet Access Port Adapter Assembly Replacement 330020 869 Kit Alignment Bar Optional1 330020 8...

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