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CONNECTING IF BATTERY IS OUTSIDE OF VEHICLE

a) Check polarity of battery posts- For top-mounted battery connectors, the positive post (marked POS, P, +)

usually has a larger diameter than the Negative battery post (marked NEG, N, –). For side-mounted battery
connections the Positive terminal is red, the Negative terminal is black.

b) Attach a 24-inch (minimum length) 6 AWG insulated battery cable to the Negative battery post (marked

NEG, N, –).

c) Connect the Positive (RED) battery clamp to the Positive battery connector (marked POS, P, + or red).
d) Stand as far back from battery as possible, and do not face battery when making final connection.
e) Carefully connect the Negative (BLACK) charger clamp to the free end of the battery cable connected to the

negative terminal. Connect the charger's power cord to a grounded 110/120 volt AC power outlet, and refer
to Appendix A for approximate charging times.

f) Set charger's charge rate to appropriate setting according to battery size. 
g) When charging is complete, disconnect cables and clamps in reverse order from which they were connected.

CHARGING TIMES

The VEC093 is a fully automatic battery charger. It automatically adjusts the charge rate as the battery becomes

charged and stops charging when the battery is fully charged. If you require some estimate of the time it takes

to charge a battery refer to Appendix A for these details.

100A ENGINE START

The Engine Start Function can supply at least 100 Amps of current for engine starting. Follow all batter, frame

and AC connection precautions as if charging a battery in a vehicle. Observe the Reverse Polarity LED and dig-

ital display to make sure that faults are not indicated. Pressing the 100A pushbutton will immediately place the

charger in the 40 ampere charge mode. The digital display will indicate a countdown to “000.” This initial

charge on the battery makes sure that the battery is able to take a charge. When the “000” count is reached,

the Start Your Engine LED lights. This indicates that the high current circuit is enabled and will energize when

the engine starts cranking. Crank the engine using manufacturer’s guidelines, typically in 3 to 5 second bursts.

The high current engine starting function requires a rest/cooling period between tries. Wait 4 to 5 minutes

before a second attempt at starting the engine. During the rest period, the battery is charging at 40 amps.

Crank the engine until it starts. 

After the engine starts, press the ON/OFF button, disconnect the charger from AC, then frame and 

battery connections.

RECONDITION MODE

NOTE:

BATTERY RECONDITION mode does not charge any battery. Charging is a separate operation. The battery to

be treated does not have to be installed in a vehicle. Follow the instructions for Connecting If Battery is Outside of Vehicle.

RECONDITION MODE should only be used with 10 Amp Hour or larger capacity lead-acid batteries. Charge the 

battery to be treated for 20 minutes, before using RECONDITION Mode. Observe the Digital Display for any codes. 

This initial charge will check the battery for shorted cells (F01), open cells or battery too low (or overcharged) to 

accept a charge (F02), and to ensure the battery can take a charge. If code F03 is displayed, change modes to the

RECONDITION MODE.

Whenever a lead acid battery begins to discharge, lead sulfate, an insulator, begins to build up on the plates in the 

battery. This reduces the ability of the battery to hold a full charge. When that battery has an immediate charge, most of

the lead sulfate is dissolved and the plates are freed of this insulation. If a battery remains in a discharged condition, the

lead sulfate changes to a hard crystalline form, making a full charge difficult. BATTERY RECONDITION mode sends a

sequence of electronic pulses into the battery, shaking loose and dissolving the crystals. 

VEC093

A062003

Summary of Contents for A062003

Page 1: ...duce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b Th...

Page 2: ... The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances See Figure 1 DANGER NEVER alter AC cord or plug provided if it will not fit outlet have proper outlet installed by a qualified electrician Improper connection can result in the risk of an electric shock This battery charger is for use on a nominal 120 volt circuit has ...

Page 3: ...tric outlet 2 Never allow clips to touch each other 3 Attach clips to battery posts and twist or rock back and forth several times to make a good connection This tends to keep clips from slipping off terminals and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Positio...

Page 4: ...he CHARGING COMPLETE LED lights to indicate charging operation is complete FIGURE 2 CHARGE CURVE FEATURES The unit has four charge rate settings with a 2 10 20 40 pushbutton charge rate switch a 2 amps smaller batteries as in lawn mowers snowmobiles motorcycles etc b 10 amps middle sized batteries such as in small cars c 20 amps automobile batteries d 40 amps large truck batteries banks of RV batt...

Page 5: ...ing mode and the display shows the circulating pattern Figure 4B Alternator Voltage Check enables a five second check that measures the battery voltage This check is repeat ed at various electrical load levels and the tests allow the user to determine if the alternator can keep up with the loads It can indicate alternator service may be required Battery Recondition is an automatic mode that once s...

Page 6: ...ear of the charger for handy reference FIGURE 5 Below the Digital Display are a series of four LEDS that light on the following conditions FAULT lights when a any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when the clamps are connected to incorrect polarity Charging Complete lights at ...

Page 7: ...mp to the vehicle chassis or the engine block away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts connect only to a heavy gauge metal part of the frame or engine block NOTE NEGATIVE GROUNDED type systems are the most common in today s vehicles c Set charger s Charge Rate to appropriate setting 2 10 20 40A according to battery size POSITIVE GROUNDED...

Page 8: ... to 000 This initial charge on the battery makes sure that the battery is able to take a charge When the 000 count is reached the Start Your Engine LED lights This indicates that the high current circuit is enabled and will energize when the engine starts cranking Crank the engine using manufacturer s guidelines typically in 3 to 5 second bursts The high current engine starting function requires a...

Page 9: ...hen the ON OFF button is pressed to stop the check Alternator Voltage Check is then repeated after many appliances are turned on to check the alternator output under a greater load If the first unloaded and second loaded checks indicate the alternator is good then the entire procedure should be repeated again If after all appliances are turned on except for air conditioning and defroster and the c...

Page 10: ...ure that the battery is not sulfated Check that the correct charge rate has been selected for the battery being charged Ensure that enough charging time has been allowed for check table in Appendix A for approximate charging times VERY COLD BATTERY If the battery to be charged is extremely cold in temperatures less than freezing 0º C 32º F it cannot accept a high rate of charge so the initial char...

Page 11: ...erage automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calculated To estimate charging time for a discharged battery divide the AH rating of the battery by the charge rate selected This is the number of hours required to recharge the battery For example a 50 AH 12 volt battery is discharged 10 volts How long sho...

Page 12: ...ATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood a...

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