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PERSONAL PRECAUTIONS AND SAFETY

1. Someone should be within range of your voice or close enough to come to your aid when you work near a

lead-acid battery.

2. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

3. Wear complete eye protection and clothing protection. Avoid touching eyes while working with a battery.

Acid, acid particles or corrosion may get into eyes. Immediately flood eye with running cold water for at

least 10 minutes and get medical attention immediately.

4. If battery acid contacts skin or clothing, wash immediately with soap and water.

5. NEVER  smoke or allow a spark or flame in vicinity of battery or engine.

6. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery

or other electrical part that may cause explosion.

7. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid

battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring, or the like to

metal causing a severe burn.

GROUND AND AC POWER CORD CONNECTION

Charger should be grounded to reduce risk of electric shock. Charger is equipped with an electric cord having

an equipment  grounding conductor and a grounding plug. The plug must be plugged into an outlet that is

properly installed and grounded in accordance with all local codes and ordinances. (See Figure 1.)

DANGER! NEVER

alter AC cord or plug provided – if it will not fit outlet, have proper outlet installed by a 

qualified electrician. Improper connection can result in the risk of an electric shock.

This battery charger is for use on a nominal 120 volt circuit, has a grounding plug that looks like the plug 

illustrated in Figure 1A. A temporary adapter, which looks like the adapter illustrated in Figures 1B, may be

used to connect this plug to a two-pole receptacle as shown in Figure 1 B, if a properly grounded outlet is not

available. The temporary adapter should be used only until a properly grounded outlet can be installed by a

qualified electrician.

DANGER!

Before using adapter as illustrated, be certain that center screw of outlet plate is grounded. 

The green-colored rigid ear or tab extending from adapter must be connected to a properly grounded out-
let- make certain it is grounded. If necessary, replace original outlet cover plate screw with a longer screw
that will secure adapter ear or tab to outlet cover plate and make ground connection to grounded outlet.

FIGURE 1A

FIGURE 1B

GROUNDING PIN (A)

ADAPTER (B)

GROUNDING

MEANS

METAL SCREW

USE OF AN ADAPTER IS NOT ALLOWED IN CANADA. IF A GROUNDING TYPE RECEPTACLE IS 

NOT AVAILABLE, DO NOT USE THIS APPLIANCE UNTIL THE PROPER OUTLET IS INSTALLED BY A 

QUALIFIED ELECTRICIAN.

VEC093

A062003

Summary of Contents for A062003

Page 1: ...duce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b Th...

Page 2: ... The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances See Figure 1 DANGER NEVER alter AC cord or plug provided if it will not fit outlet have proper outlet installed by a qualified electrician Improper connection can result in the risk of an electric shock This battery charger is for use on a nominal 120 volt circuit has ...

Page 3: ...tric outlet 2 Never allow clips to touch each other 3 Attach clips to battery posts and twist or rock back and forth several times to make a good connection This tends to keep clips from slipping off terminals and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Positio...

Page 4: ...he CHARGING COMPLETE LED lights to indicate charging operation is complete FIGURE 2 CHARGE CURVE FEATURES The unit has four charge rate settings with a 2 10 20 40 pushbutton charge rate switch a 2 amps smaller batteries as in lawn mowers snowmobiles motorcycles etc b 10 amps middle sized batteries such as in small cars c 20 amps automobile batteries d 40 amps large truck batteries banks of RV batt...

Page 5: ...ing mode and the display shows the circulating pattern Figure 4B Alternator Voltage Check enables a five second check that measures the battery voltage This check is repeat ed at various electrical load levels and the tests allow the user to determine if the alternator can keep up with the loads It can indicate alternator service may be required Battery Recondition is an automatic mode that once s...

Page 6: ...ear of the charger for handy reference FIGURE 5 Below the Digital Display are a series of four LEDS that light on the following conditions FAULT lights when a any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when the clamps are connected to incorrect polarity Charging Complete lights at ...

Page 7: ...mp to the vehicle chassis or the engine block away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts connect only to a heavy gauge metal part of the frame or engine block NOTE NEGATIVE GROUNDED type systems are the most common in today s vehicles c Set charger s Charge Rate to appropriate setting 2 10 20 40A according to battery size POSITIVE GROUNDED...

Page 8: ... to 000 This initial charge on the battery makes sure that the battery is able to take a charge When the 000 count is reached the Start Your Engine LED lights This indicates that the high current circuit is enabled and will energize when the engine starts cranking Crank the engine using manufacturer s guidelines typically in 3 to 5 second bursts The high current engine starting function requires a...

Page 9: ...hen the ON OFF button is pressed to stop the check Alternator Voltage Check is then repeated after many appliances are turned on to check the alternator output under a greater load If the first unloaded and second loaded checks indicate the alternator is good then the entire procedure should be repeated again If after all appliances are turned on except for air conditioning and defroster and the c...

Page 10: ...ure that the battery is not sulfated Check that the correct charge rate has been selected for the battery being charged Ensure that enough charging time has been allowed for check table in Appendix A for approximate charging times VERY COLD BATTERY If the battery to be charged is extremely cold in temperatures less than freezing 0º C 32º F it cannot accept a high rate of charge so the initial char...

Page 11: ...erage automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calculated To estimate charging time for a discharged battery divide the AH rating of the battery by the charge rate selected This is the number of hours required to recharge the battery For example a 50 AH 12 volt battery is discharged 10 volts How long sho...

Page 12: ...ATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood a...

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