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TROUBLESHOOTING - FAULT LED LIT

NOTE:

Batteries below 4.0 Volts will not allow the charger to operate. Make sure the battery has at least 4 Volts

if charger will not charge.
The following conditions may light the FAULT LED:
• Poor connection to the battery (or frame).

• Charging too fast - Decrease Charge Rate - Press 2/10/20/40A Push button to select lower rate.

• Charging too slowly - Battery is large and did not complete charging in 24 hours - Press 2/10/20/40A 

to charge at a faster rate.

• Shorted battery cell - Replace the battery.

• Open battery Cell - Replace the battery.

• Battery sulfated - have the battery serviced or replace the battery.

• Reverse Polarity LED LIT - disconnect AC then reverse clamp locations on battery and frame.

• Internal over-heat in charger-make sure fan is not blocked.
Try charging another battery, if the FAULT LED does not light, then one of the above problems exists. Charger

will not charge and the fan will not operate if there is a fault. Call Vector Technical Support.

SULFATED BATTERY (F03)

When batteries are left in a discharged state for a long period of time, they become "sulfated". Sulfated batteries 

cannot accept a high rate of charge since the internal plates are coated with lead sulphate. To see if a battery 

in this condition can be "saved", follow the instructions in battery restore.

INTERNAL SHORT CELL BATTERY (F01)

• If the battery being charged has been short-circuited, the fault LED will light.
• If FAULT LED light comes on, we recommend that you take your battery to a certified automotive service center 

for evaluation.

BATTERY NOT ACCEPTING A CHARGE

• Make sure that the charger is plugged into a "live" 110/120 volt AC outlet and POWER LED is lit

• Unplug charger and check battery connections - ensure that there is a good connection with the battery 

terminal and/or vehicle chassis.

• Check to be sure that the battery is not sulfated.

• Check that the correct charge rate has been selected for the battery being charged.

• Ensure that enough charging time has been allowed for-check table in Appendix A for approximate charging times.

VERY COLD BATTERY

If the battery to be charged is extremely cold (in temperatures less than freezing - 0º C/32º F) it cannot accept 

a high rate of charge, so the initial charge rate will be slow. The rate of charge will increase as the 

battery warms.

WARNING: DO NOT

attempt to charge a frozen battery.

CHARGER FAILS TO CHARGE AND DISPLAYS AN F02 CODE:

This can mean several things, including no connection to a battery, but it can also occur if the battery is both 

discharged and under a loading situation. This can happen if an accessory (dome light, radio, etc.) is on and remains

on while attempting to charge. It can also happen if a diode in the alternator is leaky and has totally discharged 

the battery the battery to a voltage of less than 4 volts. The best remedy for this situation is to remove one of the

two cables from the battery and allow the battery to self recover to a voltage of above 4 volts DC. The battery may

take several hours or more to recover to this voltage which then allows the charger to operate. Once the battery has

recovered enough to allow charging, it is best to charge at the lowest possible charge rate. Even at that, it may take

a few charging cycles to make the  battery fully recover from such a deeply discharges state. 

NOTE:

Non-deep cycle

batteries that have been deeply discharged may NEVER fully recover to their original ampere hour capacity and should

be considered as suspect, especially in critical application. Additionally, if a battery does not self-recover to a voltage

of 4 volts or more, it is doubtful that it can ever be fully re-charged and considered reliable. Further, batteries that 

have been fully discharged and allowed to remain so for extended periods of time, should be considered suspect and

reconditioned or replaced.

VEC093

A062003

Summary of Contents for A062003

Page 1: ...duce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b Th...

Page 2: ... The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances See Figure 1 DANGER NEVER alter AC cord or plug provided if it will not fit outlet have proper outlet installed by a qualified electrician Improper connection can result in the risk of an electric shock This battery charger is for use on a nominal 120 volt circuit has ...

Page 3: ...tric outlet 2 Never allow clips to touch each other 3 Attach clips to battery posts and twist or rock back and forth several times to make a good connection This tends to keep clips from slipping off terminals and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Positio...

Page 4: ...he CHARGING COMPLETE LED lights to indicate charging operation is complete FIGURE 2 CHARGE CURVE FEATURES The unit has four charge rate settings with a 2 10 20 40 pushbutton charge rate switch a 2 amps smaller batteries as in lawn mowers snowmobiles motorcycles etc b 10 amps middle sized batteries such as in small cars c 20 amps automobile batteries d 40 amps large truck batteries banks of RV batt...

Page 5: ...ing mode and the display shows the circulating pattern Figure 4B Alternator Voltage Check enables a five second check that measures the battery voltage This check is repeat ed at various electrical load levels and the tests allow the user to determine if the alternator can keep up with the loads It can indicate alternator service may be required Battery Recondition is an automatic mode that once s...

Page 6: ...ear of the charger for handy reference FIGURE 5 Below the Digital Display are a series of four LEDS that light on the following conditions FAULT lights when a any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when the clamps are connected to incorrect polarity Charging Complete lights at ...

Page 7: ...mp to the vehicle chassis or the engine block away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts connect only to a heavy gauge metal part of the frame or engine block NOTE NEGATIVE GROUNDED type systems are the most common in today s vehicles c Set charger s Charge Rate to appropriate setting 2 10 20 40A according to battery size POSITIVE GROUNDED...

Page 8: ... to 000 This initial charge on the battery makes sure that the battery is able to take a charge When the 000 count is reached the Start Your Engine LED lights This indicates that the high current circuit is enabled and will energize when the engine starts cranking Crank the engine using manufacturer s guidelines typically in 3 to 5 second bursts The high current engine starting function requires a...

Page 9: ...hen the ON OFF button is pressed to stop the check Alternator Voltage Check is then repeated after many appliances are turned on to check the alternator output under a greater load If the first unloaded and second loaded checks indicate the alternator is good then the entire procedure should be repeated again If after all appliances are turned on except for air conditioning and defroster and the c...

Page 10: ...ure that the battery is not sulfated Check that the correct charge rate has been selected for the battery being charged Ensure that enough charging time has been allowed for check table in Appendix A for approximate charging times VERY COLD BATTERY If the battery to be charged is extremely cold in temperatures less than freezing 0º C 32º F it cannot accept a high rate of charge so the initial char...

Page 11: ...erage automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calculated To estimate charging time for a discharged battery divide the AH rating of the battery by the charge rate selected This is the number of hours required to recharge the battery For example a 50 AH 12 volt battery is discharged 10 volts How long sho...

Page 12: ...ATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood a...

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