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PREPARING TO CHARGE

1. Determine voltage of battery by referring to car owner's manual.

2. If it is necessary to remove battery from vehicle to charge, or to clean terminals, always remove grounded

terminal from battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.

3. Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.

4. Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. This helps

purge excessive gas from cells. Do not overfill. For a battery without cell caps, carefully follow manufacturer's

recharging instructions.

5. Study all battery manufacturers' specific precautions such as removing or not removing cell caps while 

charging and recommended rates of charge.

6. Be sure area around battery is well ventilated while battery is being charged. Gas can be forcefully blown

away by using a piece of cardboard or other nonmetallic material such as a fan.

7. Make sure the initial charging rate is not over battery manufacturer's suggestion.

CHARGER LOCATION

1. Locate charger as far away from battery as cables permit.

2. Never place charger directly above a battery being charged; gases from the battery will corrode and 

damage charger.

3. Never allow battery acid to drip on charger when reading gravity or filling battery.

4. Do not operate charger in a closed-in area or restrict ventilation in any way. Marine batteries must be

removed and charged on shore.

5. Do not set a battery on top of charger.

DC CONNECTION PRECAUTIONS

1. Connect and disconnect DC output clips only after removing AC cord from electric outlet.

2. Never allow clips to touch each other.

3. Attach clips to battery posts and twist or rock back and forth several times to make a good connection. This

tends to keep clips from slipping off terminals and helps to reduce risk of sparking.

FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE. A SPARK NEAR BATTERY MAY CAUSE BATTERY

EXPLOSION.TO REDUCE RISK OF A SPARK NEAR BATTERY:

a. Position AC and DC cords to reduce risk of damage by hood, door, or moving engine part.
b. Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
c. Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger diameter than

NEGATIVE (NEG, N,-) post.

d. Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded

to chassis (as in most vehicles), see (e). If positive post is grounded to the chassis, see (f).

e. For negative-grounded vehicle, connect POSITIVE (RED) clip from battery charger to POSITIVE (POS,

P, +) ungrounded post of battery. Connect NEGATIVE (BLACK) clip to vehicle chassis or engine block 
away from battery. Do not connect clip to carburetor, fuel lines, or sheet-metal body parts. Connect 
to heavy gauge metal part of the frame or engine block.

f. For positive-grounded vehicle, connect NEGATIVE (BLACK) clip from battery charger to NEGATIVE

(NEG, N, -) ungrounded post of battery. Connect POSITIVE (RED) clip to vehicle chassis or engine
block away from battery. Do not connect clip to carburetor, fuel lines, or sheet-metal body parts.
Connect to a heavy gauge metal part of the frame or engine block.

g. When disconnecting charger, disconnect AC cord, remove clip from vehicle chassis, and then remove

clip from battery terminal. 

h. See operating instructions for length of charge information.
i. Do not change the battery while the engine is operating.

VEC093

A062003

Summary of Contents for A062003

Page 1: ...duce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 4 An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b Th...

Page 2: ... The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances See Figure 1 DANGER NEVER alter AC cord or plug provided if it will not fit outlet have proper outlet installed by a qualified electrician Improper connection can result in the risk of an electric shock This battery charger is for use on a nominal 120 volt circuit has ...

Page 3: ...tric outlet 2 Never allow clips to touch each other 3 Attach clips to battery posts and twist or rock back and forth several times to make a good connection This tends to keep clips from slipping off terminals and helps to reduce risk of sparking FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY a Positio...

Page 4: ...he CHARGING COMPLETE LED lights to indicate charging operation is complete FIGURE 2 CHARGE CURVE FEATURES The unit has four charge rate settings with a 2 10 20 40 pushbutton charge rate switch a 2 amps smaller batteries as in lawn mowers snowmobiles motorcycles etc b 10 amps middle sized batteries such as in small cars c 20 amps automobile batteries d 40 amps large truck batteries banks of RV batt...

Page 5: ...ing mode and the display shows the circulating pattern Figure 4B Alternator Voltage Check enables a five second check that measures the battery voltage This check is repeat ed at various electrical load levels and the tests allow the user to determine if the alternator can keep up with the loads It can indicate alternator service may be required Battery Recondition is an automatic mode that once s...

Page 6: ...ear of the charger for handy reference FIGURE 5 Below the Digital Display are a series of four LEDS that light on the following conditions FAULT lights when a any of several faults are detected see F01 through F05 Codes as described above If the Fault LED lights refer to TROUBLESHOOTING for details REV POLARITY Lights when the clamps are connected to incorrect polarity Charging Complete lights at ...

Page 7: ...mp to the vehicle chassis or the engine block away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts connect only to a heavy gauge metal part of the frame or engine block NOTE NEGATIVE GROUNDED type systems are the most common in today s vehicles c Set charger s Charge Rate to appropriate setting 2 10 20 40A according to battery size POSITIVE GROUNDED...

Page 8: ... to 000 This initial charge on the battery makes sure that the battery is able to take a charge When the 000 count is reached the Start Your Engine LED lights This indicates that the high current circuit is enabled and will energize when the engine starts cranking Crank the engine using manufacturer s guidelines typically in 3 to 5 second bursts The high current engine starting function requires a...

Page 9: ...hen the ON OFF button is pressed to stop the check Alternator Voltage Check is then repeated after many appliances are turned on to check the alternator output under a greater load If the first unloaded and second loaded checks indicate the alternator is good then the entire procedure should be repeated again If after all appliances are turned on except for air conditioning and defroster and the c...

Page 10: ...ure that the battery is not sulfated Check that the correct charge rate has been selected for the battery being charged Ensure that enough charging time has been allowed for check table in Appendix A for approximate charging times VERY COLD BATTERY If the battery to be charged is extremely cold in temperatures less than freezing 0º C 32º F it cannot accept a high rate of charge so the initial char...

Page 11: ...erage automotive battery For smaller batteries the charge time should be adjusted using the formula shown below and adding 1 hour to the time calculated To estimate charging time for a discharged battery divide the AH rating of the battery by the charge rate selected This is the number of hours required to recharge the battery For example a 50 AH 12 volt battery is discharged 10 volts How long sho...

Page 12: ...ATIONS This warranty does not cover accessories bulbs fuses and batteries defects resulting from normal wear and tear including chips scratches abrasions discoloration or fading due to usage or exposure to sunlight accidents damage during shipping to our service facility alterations unauthorized use or repair neglect misuse abuse failure to follow instructions for care and maintenance fire flood a...

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