vc999 07P Series Operator'S Manual Download Page 40 | Manualshive

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Vacuum Packaging Machines 07P ...

Operation

10.7.5 Sequence diagram service settings

Fig. 10/5

Page 40/74

Art. no. 527.763

2003-11-05

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Summary of Contents for 07P Series

Page 1: ...anual Art no 527 763 Valid from machine no 07891246 Vacuum Packaging Machines 07P Inauen Maschinen AG Tel 41 0 71 35 35 900 Melonenstrasse 2 Fax 41 0 71 35 35 901 CH 9100 Herisau Switzerland E mail in...

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Page 3: ...e completed by the purchaser The purchaser shall return the completed hand over declaration to us He thereby certifies that he has gained knowledge of the contents of the Operating Manual and that his...

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Page 5: ...ructions 14 2 3 Warranty liability 14 3 Description of the machine 15 3 1 Functional principle 15 3 1 1 Structure of the machine 15 3 2 Control panel 16 3 3 Models 16 3 3 1 Ejection direction 17 3 3 2...

Page 6: ...Switching off the machine 30 10 6 Programming 31 10 6 1 Selecting the packaging programs 31 10 6 2 Set values for packaging program program level 31 10 6 3 Vacuuming modes 31 10 6 4 Inert gas supply 0...

Page 7: ...libration 51 12 4 2 Check chamber pressure below 52 12 4 3 Check procedure platform adjustment 53 12 4 4 Check procedure sealing bar temperature 53 12 4 4 1 Calibration of the sealing time adjustment...

Page 8: ...Vacuum Packaging Machines 07P Contents 16 Disposal 66 17 Pneumatics diagram 67 18 Circuit diagrams 68 19 Sequence diagram 72 20 Index 73 Page 8 74 Art no 527 763 2003 11 05...

Page 9: ...l This machine has been built according to the state of the art and carries on Inauen Maschinen AG s long tradition of Swiss high quality workmanship productivity and reliability In particular the mac...

Page 10: ...nce Manual Technician technical personnel The technical personnel or technician are instructed by the owner to perform assembly installation maintenance repair work or trouble shooting They must have...

Page 11: ...his safety concept which is geared towards protecting everybody employed to work on or with this machine against dangers IMPORTANT o modifications may be made which change or prevent the functioning a...

Page 12: ...le vacuum bags It can also be used for goods in the non food sector medical appliances electrical and mechanical components IMPORTANT All of these machines can be dangerous if they are not used proper...

Page 13: ...g packaged should not have any sharp parts which may penetrate the packaging over time thus damaging the hermetic seal of the packaging If you are in any doubt check the suitability of the products us...

Page 14: ...roductive work Any sections which are of particular importance to the operator are marked by a warning symbol The operator must read and comply with this information Meanings IMPORTANT Important infor...

Page 15: ...t is transported from the machine by the lifting of the platform 3 1 1 Structure of the machine The machine stands on 4 height adjustable feet and is designed to be integrated into a vacuum packaging...

Page 16: ...on PUMP OFF Standard equipment See section 4 Technical data 3 3 Models The vacuum packaging machine 07P is available in the following models Basic designation Extension Explanation Without vacuum pump...

Page 17: ...ally create a common vacuum alternately in the machines In this way the cycle time can be shortened or fewer vacuum pumps can be used making the work more economical It must be noted that when interco...

Page 18: ...ber depth 450 mm Sealing bars 3 pcs Length of sealing bars 1 x 950 mm 2 x 450 mm External dimension see Fig 4 1 Weight Without accessories ca 2 Pumps 710 kg 1 Pump 610 kg Standard equipment Built in v...

Page 19: ...Machines 07P Technical data Dimensioned drawing Fig 4 1 Legend 1 Vacuum packaging machine 07P 2 Extension for an additional roots vacuum pump Option 3 Working space for operator 2003 11 05 Art no 527...

Page 20: ...e installation site For more information on this read the sub section Choice of place in the next section Setting up the machine 2 Remove the packaging and check that the entire consignment is complet...

Page 21: ...a foundation Slight vibrations may carry from the vacuum pump to the floor 6 3 Ambient temperature The machine is designed to be operated at an ambient temperature of between 10 C and 35 C At tempera...

Page 22: ...e falls below 2 bar error 18 is shown on the display see Chapter 11 1 Displayed malfunctions The procedure for connecting the inert gas line on the machine is described under Inert gas installation in...

Page 23: ...data on the rating shield Fig 3 1 Pos 5 or the technical data Chapter 4 If they do not agree the machine must not be connected Wire a CEE round system plug to the electrical cable CAUTION The machine...

Page 24: ...rt gas supply Read Section 7 3 Inert gas connection in Chapter 7 Interface definition Retrofit the machine 07PN for Production without inert gas usage In order to retrofit the machine the following wo...

Page 25: ...t be visible in both level glasses 62 Recommended oil BP Energol RC 100 ESSO Teresso 100 Mobil DTE Oil extra heavy Shell Corena Oil H100 If the machine is supplied without oil fill the two filling poi...

Page 26: ...play For incorrect direction of rotation exchange 2 of the 3 phases of the motor cable at the plug 9 2 General instructions Do not vacuum pack living creatures Do not pack rotten foodstuffs Do not put...

Page 27: ...kaging prepare the product to be packaged prepare the packaging and adjust the machine to suit the product to be packaged 10 3 Prepare the products for packaging IMPORTANT Comply with hygiene regulati...

Page 28: ...utes neither packaging cycles are started nor buttons are pressed then the machine goes into a sleep mode Now only the green LED Fig 3 3 Pos 31 is lit Pressing any button recalls the machine from the...

Page 29: ...he product for packaging on the chamber conveyor 1 if this has been lowered in the chamber Make sure that the bag opening is lying flat on the sealing bar 2 Bag position with inert gas Fig 10 2 Positi...

Page 30: ...of the chamber Rotate the main switch to the 0 position if no work is to be carried out for a longer period of time IMPORTANT Lock the main switch with a lock against unauthorized switching on 10 5 2...

Page 31: ...as the condition of the vacuum pump permits service the vacuum pump regularly 10 6 3 Vacuuming modes There are 3 possible types of vacuuming modes Vacuuming to the set value for dry products Vacuumin...

Page 32: ...l occur An inert gas set value of 999 stops the gas flush IMPORTANT With the HELP button it is possible to select from the various types of meat a particular product with already assigned inert gas se...

Page 33: ...ve sealing bar OFF No sealing bar is active Sealing is switched off ALL 3 SEALING BARS All 3 sealing bars in the vacuum chamber lid SIDE BARS ONLY Both side sealing bars in the vacuum chamber lid FRON...

Page 34: ...me after the ending of a cycle up to the automatic start of the next cycle automatic operation button START IMPORTANT Automatic operation can be switched on in the service program CAUTION In automatic...

Page 35: ...programs accessible Select program 30 with the PROGRAM and UP or DOWN buttons Use the CONTINUE button to leaf through the program 30 until position NUMBER OF LOCKED PROGRAMS Set the number with the UP...

Page 36: ...Vacuum Packaging Machines 07P Operation 10 6 13 Sequence diagram Program level Fig 10 3 Page 36 74 Art no 527 763 2003 11 05...

Page 37: ...Vacuum Packaging Machines 07P Operation 10 6 14 Program table 2003 11 05 Art no 527 763 Page 37 74...

Page 38: ...the platform moves upwards to the stop This service setting enables cleaning of the vacuum chamber Procedure Press the SERVICE SETTINGS 34 button The display shows RAISE PLATFORM START Press the START...

Page 39: ...T In order to open the vacuum chamber again press the STOP 35 button After the vacuum chamber has been opened the machine is in the initial setting 10 7 3 Operating data In this service setting the fo...

Page 40: ...Vacuum Packaging Machines 07P Operation 10 7 5 Sequence diagram service settings Fig 10 5 Page 40 74 Art no 527 763 2003 11 05...

Page 41: ...le under minimum pressure of 2 bar Connect inert gas line Chapter 8 3 Inspect inert gas line for leaks and repair if necessary Connect full gas bottle 19 GASFLUSH LEVEL SET POINT NOT REACHED Inert gas...

Page 42: ...nd switch setting incorrect Mechanical obstruction of movement Main ventilation too slow End switch defective Defect in the supply to the end switch or valve Check end switch setting Check mechanical...

Page 43: ...ple the cutting power circuits of the left and right sealing bars are interrupted at the ER The bottom row is only displayed with countersealing CAUTION During the diagnostic process the machine must...

Page 44: ...t Transport time in the packaging program set to 0 Transport type in service program on OFF Set transport time in accordance with Chapter 10 6 10 Transport time Set mode of transport in the service pr...

Page 45: ...s many parameters as possible as changing the values may cause problems 12 1 Structure of the service program The service program consists of three parts Error diagnosis diagnostic data of last error...

Page 46: ...TINUE button Changes to the next diagnostic point until the program has worked through them all and reached the initial position again Calls up the works settings Changes from any desired position bac...

Page 47: ...d values can be reset to the default values by pressing the HELP button again IMPORTANT The machine settings can only be changed when the NUMBER OF LOCKED PROGRAMS is set to zero 0 The individual para...

Page 48: ...holding is only important when interconnecting two machines Set the VVO holding to OFF Nevertheless the control prevents incorrect calibration Vacuum stability is checked prior to vacuuming otherwise...

Page 49: ...oiler to the compressed air service unit Fig 13 1 Pos 48 The setting range is between 0 and 0 5 seconds The time is set to the default setting by pressing the HELP button 12 3 11 Pneumatic oiler cycle...

Page 50: ...With normally functioning platform this value should not be changed If the tolerance is set too low then the platform cannot reach the set value in a useful time and thus triggers an error message The...

Page 51: ...ar at the display The upper line shows the limiting values the lower line the actual measured values example values Self test of the el Circuits of the vacuum measurements without vacuum sensor Exampl...

Page 52: ...cuuming in this test program is always carried out in accordance with the set value up to a maximum value of 999 The test program can be ended with the STOP button After completed vacuuming the displa...

Page 53: ...d of the sealing time adjustment the selected sealing time during the heating period is equalized The values displayed for the front and side sealing bars are times in seconds These time values depend...

Page 54: ...ment Adjust both potentiometers 22 such that the same time value of 0 22 is shown at the display at front and side see previous Chapter Fig 12 1 Switch the machine off again In the switchbox pull out...

Page 55: ...Vacuum Packaging Machines 07P Service program 12 4 6 Sequence service program Fig 12 2 2003 11 05 Art no 527 763 Page 55 74...

Page 56: ...ol down There is a danger that you may get burned on the vacuum pump and sealing bars 13 1 Checks Checking interval daily Checking vacuum chamber lid see chapter 13 1 1 Checking the lid seal see chapt...

Page 57: ...Checking platform Every month Check the complete ejection mechanism for appearances of wear 13 1 4 Checking compressed air service unit Every week The oiler 48 of the compressed air service unit must...

Page 58: ...rm can be lifted out of the vacuum chamber by 2 persons Clean the inside of the vacuum chamber Remove all foreign bodies such as bag remainders etc from the vacuum chamber Remove sealing dirt at the s...

Page 59: ...tch is set to CLOSED this message will appear again at every second start 13 3 2 Service sealing bar and sealing pad The Teflon strips 75 on the sealing bar 72 will show burn marks after a time and mu...

Page 60: ...of the cutting wire back about 1 cm 78 with a scissors Insert the cutting wire and clamp it with a flat pliers taut with the threaded pins 74 IMPORTANT The sealing bar can also be sent to the VC999 cu...

Page 61: ...ng to the following description Oil changes IMPORTANT An oil change at the rotary slide vacuum pump must be carried out at least annually but certainly after 500 working hours When changing the oil th...

Page 62: ...he cover again Fig 13 5 Oil separator insert After a longer period of running the pump particles of dirt in the oil separator insert can obstruct the flow of air through the pump The pump then absorbs...

Page 63: ...tion Procedure Loosen the vent screws in order to vent the pump see oil change label on the machine Unscrew the filler plugs 61 Place an oil pan under the drain plugs 63 Fig 13 7 Unscrew the drain plu...

Page 64: ...unintended starting The key must be secured so as to be inaccessible to third parties Procedure Unscrew the lid of the electrical switch box 12 see also Fig 3 1 The fine wire fuses 16 17 are now acces...

Page 65: ...rts Check the machine to ascertain which part you need to order Find the relevant part number on the spare parts list and make a note of the name of the part We require the following details for the o...

Page 66: ...the machine is disassembled disconnect it from outside supply lines Power supply Unplug it at the mains and remove the plug from the electric cable Inert gas 07PN Cut off the inert gas supply Close th...

Page 67: ...Vacuum Packaging Machines 07P Pneumatics diagram 17 Pneumatics diagram 2003 11 05 Art no 527 763 Page 67 74...

Page 68: ...Vacuum Packaging Machines 07P Circuit diagrams 18 Circuit diagrams Page 68 74 Art no 527 763 2003 11 05...

Page 69: ...Vacuum Packaging Machines 07P Circuit diagrams 2003 11 05 Art no 527 763 Page 69 74...

Page 70: ...Vacuum Packaging Machines 07P Circuit diagrams Page 70 74 Art no 527 763 2003 11 05...

Page 71: ...Vacuum Packaging Machines 07P Circuit diagrams 2003 11 05 Art no 527 763 Page 71 74...

Page 72: ...Vacuum Packaging Machine 07P Sequence diagram 19 Sequence diagram Page 72 74 Art no 527 763 2003 11 05...

Page 73: ...vice 13 Inert gas installation 26 Inert gas nozzles 17 Inert gas quality 24 Inert gas supply 34 Inert gas system 12 Initial settings 49 51 Initial start up 28 Insertion frame 16 Installation of the se...

Page 74: ...l 38 Sequence diagram service settings 43 Sequence service program 59 Service settings 41 43 Servicing works 63 Setting up the machine 23 Spare parts 69 Start packaging cycle 32 Structure of the machi...

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