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Värmebaronen Viking Bio 35

Pellet firing

The burner’s parts in contact with flames are wearing parts 
that need replacement as required. To extend the burner’s 
service life and maintain good combustion with high 
efficiency, the following points should be observed:

•  The burner must be adjusted with a flue gas analysis

instrument for the pellet quality used.

•  If the quality and/or supplier of pellets is changed,

adjustment must be repeated. Pellets may have different
contents that may affect combustion.

•  A draught damper must be fitted between the boiler and

the chimney.

•  It is important for the grate to be placed correctly in the

burner pipe.

• Replace damaged parts as soon as possible.
• Follow these instructions.

Pellet quality

  

Use only wood pellets that meet the requirements 
of standard EN 14961-2, class A1.

Minimum pellet requirements under EN 14961-2
Length:

40  mm class A1

Fines content < 3 mm: 

 1.0  % (by weight)

Calorific value: 

 4.7  kWh/kg

Ash content: 

 0.7  %

Total moisture content: 

 10  % (by weight)

The melting point of the ash should be high, >1350 °C, 
as molten (sintered) ash is a problem. Molten ash is very 
difficult to remove and increases the cleaning required.

Handling and storing pellets

Wood pellets must be stored in a dry, airy place protected 
from the weather.

Handling pellets may entail health hazards. Contact your 
pellet supplier for more information on how pellets should 
be handled and stored.

Ventilate the store well before entering it and switch off the 
feed auger.
Being in an unventilated store may entail a risk of death.
Ensure that children are unable to enter the store.
Naked flames are prohibited near the store.

Combustion

The ash sinters if the combustion temperature is too high. 
If this occurs, the combustion temperature is too high or 
the pellets are of poor quality with a high ash content with 
a low melting point. The melting point of the ash should 
be >1350 °C. Check the adjustment of the burner. Do not 
confuse sintered ash with the easily removable ash cakes 
or ash balls that may be found in the combustion chamber. 
The correct adjustment is important for reliability, heating 
economy, efficiency and emission levels of environmentally 
harmful substances.

If the burner hatch is fitted with a sight glass, it is possible 
to study the flame. A few minutes after the burner has 
been started, the flame must have a yellow-white colour. It 
is normal for the colour to vary a little between white and 
yellow. The colour of the flame is an indication of the quality 
of combustion:
Light yellow:   good combustion, invisible smoke at normal 

temperature.

Reddish: 

 too little air or too much fuel, low efficiency, 
the boiler’s heat-absorbing surfaces are 
covered in soot.

Whitish: 

 short flame, depending on whether there is 
too much air or too little fuel, low efficiency, 
high flue gas temperature.

If the flame cannot be studied, the colour of the soot/dust 
coating on the walls of the combustion chamber shows how 
good combustion has been.
If combustion is good, the coating is light greyish brown.
If the coating is black, it contains a lot of soot on account 
of too little air or too much fuel.
If the walls of the combustion chamber are white, this is on 
account of too much air or too little fuel.

Flue gas temperature

A high flue gas temperature may be because the boiler is full 
of soot or there is too much combustion air. This produces 
low efficiency and unnecessarily high pellet consumption.
A low flue gas temperature may be because of poor 
combustion on account of too little air or because the boiler 
is overdimensioned. There is then a risk of condensation in 
the chimney, which will cause damage. 
During combustion, water is formed as steam, which 
accompanies the flue gases out into the chimney. Depending 
on the cooling in the chimney, the steam may condense 
as water. A low flue gas temperature results in higher 
efficiency but this must be weighed up against the risk of 
condensation. 
Measures to increase the flue gas temperature:

• remove any turbulators or baffle plates in the boiler
• insulate the boiler’s flue pipe and the chimney in cold rooms

 

• increase the capacity of the burner
• install flue lining tubes

Turbulators

Certain boiler types have or can be fitted with flue gas 
turbulators. Their task is to make the flue gases turbulate 
to extract more heat and thus increase efficiency. 
At low burner power, the flue gas temperature is low and 
there is a risk of condensation forming in the chimney. Try to 
shorten the turbulators until a suitable flue gas temperature 
is obtained.

Summary of Contents for Viking Bio 35

Page 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Page 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Page 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Page 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Page 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Page 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Page 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Page 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Page 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Page 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Page 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Page 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Page 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Page 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Page 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Page 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Page 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Page 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Page 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Page 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Page 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Page 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

Page 23: ......

Page 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...

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