Varmebaronen Viking Bio 35 Installation And Maintenance Manual Download Page 4

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Värmebaronen Viking Bio 35

Safety and handling

Read these instructions carefully before installation, 
adjustment or service is carried out. Keep the 
instructions close to the burner.

Check that the burner has not been damaged during 
transport. Report any transport damage to the carrier.

Check that the delivery is complete.

The Viking Bio 35 is designed to fire 6 or 8 mm wood 
pellets after it has been installed on a boiler in a boiler 
room that meets the standards of the Swedish National 
Board of Housing, Building and Planning. The Viking Bio 
35 may not be fired with any other combustible material.

A chimney-sweep must be contacted before a different 
type of fuel is used. No building permit or notification is 
normally required if the existing boiler can be fired with 
pellets. Contact your municipality regarding restrictions 
on burning solid fuel in a densely built-up area.

All installation must be performed by an authorised 
person in accordance with the existing regulations.

Correct installation in combination with correct 
adjustment and continuous service will produce high 
operational reliability and good heating economy.
Correct settings are important for good heating economy 
and the service life of the parts in contact with flames. 
Optimum adjustment is possible only using flue gas 
analysis instruments.

The burner’s parts in contact with flames are wearing 
parts that need replacement as required. Use only 
original spare parts. Spare parts that do not meet 
Värmebaronen’s specifications may have an impact 
on safety.

Always contact your installation engineer for service. 
The type and serial number of the burner must always 
be specified when ordering spare parts. See the rating 
plate.

The burner must not be modified, changed or converted 
in any way.

Värmebaronen AB reserves the right to change the 
specification, in accordance with its policy of continuous 
improvement and development, without prior notice.
Subject to amendments and printing and proofreading 
errors.

Before service and maintenance work are started, 
the system must be disconnected from the main power 
supply.

Only authorised persons may work on the system.

The burner may not be used by children or people with 
physical or mental impairments. Nor by children/people 
who lack knowledge about the boiler.
Children may not play with the burner and connected 
accessories.

Risk of crushing! Never touch the feed auger when 
the burner is switched on.

Never disable the safety equipment!

When the burner is in operation, the feed auger’s plug, 
the power supply, must never be removed from the 
burner!

The following icons are used in these instructions to 
indicate important information:

  

Information that is important for optimum 
operation.

  

Tells you what you should or should not do 
to avoid personal injury.

  

Tells you what you should or should not do 
to avoid a component, the boiler, a process 
or the environment from being damaged or 
destroyed.

Electrical hazard!

Key to symbols
< means less than

 means less than or equal to

> means greater than

 means greater than or equal to

10 Pa 

 1 mm column of water

Summary of Contents for Viking Bio 35

Page 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Page 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Page 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Page 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Page 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Page 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Page 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Page 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Page 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Page 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Page 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Page 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Page 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Page 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Page 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Page 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Page 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Page 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Page 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Page 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Page 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Page 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

Page 23: ......

Page 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...

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