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17

Värmebaronen Viking Bio 35

Operation and maintenance

Cleaning and sweeping

  

Switch off the power to the burner and detach 
the plug before cleaning or service or before the 
burner is detached from the boiler.

The interval between cleaning, ash removal and sweeping 
depends on the space available for ash in the combustion 
chamber and the quality, size and consumption of the pellets. 
You will quickly learn how often the burner needs to be cleaned.
The flue gas thermometer is a good way of knowing when 
it is time to sweep and clean the boiler. To retain good 
efficiency, the boiler should be swept and cleaned when 
the flue gas temperature has risen by approximately 50 °C 
in relation to when the boiler was last swept.

  

Risk of burn injuries. 
Always let the burner finish burning before 
starting to clean it. Otherwise there may be 
burning pellets in the burner.

The burner is cleaned after approximately 500 kg of pellets 
have been consumed. Ash and dust that accumulate 
between the burner pipes must be removed.

•  Detach the power supply and quick coupler on the hose

from the feed auger.

•  Open the quick attachments and separate the burner, with

the inner burner pipe, from the outer burner pipe.

•  Brush the grate clean. During cleaning, the grate’s bars

must not be pressed together, opening 1.5 - 2 mm.

•  Each time cleaning takes place, check the condition of the

parts in contact with the flame, the grate, the inner burner
pipe, the end wall and the lip. Replace damaged parts as
soon as possible.

•  When you refit the burner, check that the silicone gasket

is in place and is airtight. Otherwise, the inner burner pipe
may be damaged.

Silicone gasket
Inner burner pipe
Lip
End wall
Ignition element
Ash rake

•  Blow any dust that has collected in and on the burner away

carefully with compressed air or brush it away with a soft
brush.

  

Always be careful with ash as it may be 
smouldering. 
Ash must be stored in an ash bucket made of 
sheet metal with a tight lid. 
The bucket must be placed on non-flammable 
material.

Position of grate

The grate must be positioned as shown in the figures below.

d

c

e

a

b

d

e

c

a. Inner burner pipe
b. Cross-section, burner pipes in their longitudinal direction.
c. End wall.
d. Grate. Must be in contact with end wall and burner pipe.
e.  Lip. Prevents pellets from bouncing out into the

combustion chamber/reduces heat radiation.

  Check that: 

-  the grate is correctly refitted.
- the lip is correctly suspended.

Cleaning the pellet store

Over time, there will be fine fractions of pellets in the base 
of the pellet store. If their volume is so high that the pellet 
supply to the burner is impeded, the store must be cleaned.

Handling pellets may entail health hazards. Contact your 
pellet supplier for more information on how pellets should 
be handled and stored.

Ventilate the store well before entering it and switch off the 
feed auger.
Being in an unventilated store may entail a risk of death.
Ensure that children are unable to enter the store.
Naked flames are prohibited near the store.

Summary of Contents for Viking Bio 35

Page 1: ...1 3 0 6 0 3 T H L n o 0 1 r e v 0 Installation and maintenance Viking Bio 35 pellet burner...

Page 2: ...Flue gas temperature Turbulators Combustion Adjustment 13 Pellet firing 14 Pellet quality Handling and storing pellets Combustion Flue gas temperature Turbulators Pellet firing 15 Draught damper Smoke...

Page 3: ...To be completed by the installation engineer when the Viking Bio 35 is installed Add a printout from the flue gas analysis instrument Serial number Installation date Installed in boiler make type pow...

Page 4: ...l spare parts Spare parts that do not meet V rmebaronen s specifications may have an impact on safety Always contact your installation engineer for service The type and serial number of the burner mus...

Page 5: ...ifferent ways they provide information about operating phases and alarms Pellets are fed to the burner automatically from the fuel store via a feed auger controlled by the burner The safety in the fee...

Page 6: ...the walls of the combustion chamber 515 mm 300 mm 75 mm 75 mm Supply air to boiler room There must be a supply air valve to the boiler room The valve s free surface must correspond to the cross secti...

Page 7: ...position of the feed auger before the store is filled with pellets Use tape or similar to mark on the feed auger s pipe how far it extends into the store This makes it easy to see whether the feed au...

Page 8: ...ction is not used the cable end must be insulated Hatch safety switch A hatch switch must be installed if the combustion chamber hatch can be opened without tools Safety can also be guaranteed if the...

Page 9: ...REEN N L1 B4 S3 T2 T1 THERMAL PROTECTION AND THERMOSTAT SAFETY SWITCH BURNING SWITCH ALARM 230V 1A Electrical connection check 1 The power switch and thermostat must be in the position 0 2 Switch the...

Page 10: ...accessory 6 Connector for feed auger 230V 7 Ignition element 8 Current transformer 9 Power supply unit 230 VAC 24 VDC to supply the electronics and fan motor 10 Semiconductor relay with indicator to...

Page 11: ...flashes synchronously with FLAME low fan RPM in operating phase Flashing low element current 22 TEMP temperature setting when burner controls boiler temperature Requires temperature sensor accessory...

Page 12: ...mage can be avoided if the flue gas temperature is minimum 70 C one metre below the top of the chimney A low flue gas temperature results in higher efficiency but this must be weighed up against the r...

Page 13: ...minutes a Take a soot sample The soot number should be 1 3 b Perform a CO2 measurement If the CO2 value is too low increase Fuel too high reduce Fuel Repeat this test several times 3 Low power setting...

Page 14: ...onmentally harmful substances If the burner hatch is fitted with a sight glass it is possible to study the flame A few minutes after the burner has been started the flame must have a yellow white colo...

Page 15: ...s required to meet the prevailing heat requirements A lower power for the burner results in a longer operating time and lower stoppage losses which produces higher boiler efficiency The system must al...

Page 16: ...will stop and produce the Failed start alarm The most probable causes of this are excessive draught or the burner not receiving pellets Establish flame The burner is in operation with a flame The fan...

Page 17: ...ate the inner burner pipe the end wall and the lip Replace damaged parts as soon as possible When you refit the burner check that the silicone gasket is in place and is airtight Otherwise the inner bu...

Page 18: ...overheating protection against excessive boiler temperature thermal relay non combustible hose melts between feed auger and downpipe fan with fan guard photoresistor for flame monitoring blockage if t...

Page 19: ...rst check all the conditions required for the burner to work Does the burner have power Is the operation indicator lit up Are all control units thermostats etc set correctly Are all safety devices ove...

Page 20: ...ambient temperature possibly because the combustion chamber hatch is poorly insulated Check the ambient temperature Should be max 30 C Take action Faulty temperature sensor on circuit board Change cir...

Page 21: ...11615 Downpipe 1 41 700506 Packing 1 44 711614 Spacer 1 45 710044 300047 Reducer O ring 59 5 mm 1 1 46 100740 Split pin 1 47 700503 Hairpin 1 48 711610 Ignition element holder 1 49 711616 Ignition ele...

Page 22: ...RSK Boiler temperature sensor temperature control via the burner Draught damper 150 x 130 mm for flue pipe 90351 standard VB wood fired boilers 2924 Draught damper for cleaning hatch in chimney b 132...

Page 23: ......

Page 24: ...Varmebaronen UK 11 Back O Hill Stirling FK8 1SH Tel 01786 849 099 Fax 01786 849 098 www varmebaronen org info varmebaronen org...

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