Honeywell Eclipse Winnox WX Series Installation Manual Download | Manualshive

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32-00057-01

Eclipse Winnox

Burners

WX Series

Installation Guide 111

Version 3

9/26/2016

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Summary of Contents for Eclipse Winnox WX Series

Page 1: ...32 00057 01 Eclipse Winnox Burners WX Series Installation Guide 111 Version 3 9 26 2016 ...

Page 2: ...of replacement parts and Honeywell Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement of Honeywell Eclipse s products Any operation expressly prohibited in this manual any adj...

Page 3: ...alling the Flame Sensor 7 Burner Mounting 7 Gas Piping 9 Checklist After Installation 10 Remote Blower Air Pre Mix Line Installation WX0850 only 10 Adjustment Start Stop 11 Step 1 Reset the system 11 Step 2 Set low fire air 12 Step 3 Ignite the burner 13 Step 4 Set low fire gas 14 Step 5 Set high fire gas 15 Step 6 Verify Settings 15 Maintenance Troubleshooting 17 Monthly Checklist 17 Yearly Check...

Page 4: ...e to the modular design of the burner Figure 1 1 Winnox Burner Audience This manual has been written for people who are already familiar with all aspects of a nozzle mix burner and its add on components also referred to as the burner system These aspects are Design Selection Use Maintenance The audience is expected to have previous experience with this type of equipment Winnox Documents Installati...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals vary depending on the frequency and length of exposure to these chemicals To reduce the risk limit exposure to these chemicals work in a well ventilated area and wear approved personal protective safe...

Page 6: ...ean EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA Standard 70 IEC60364 CSA C22 BS7671 Gas Piping All the gas piping must comply with all applicable local codes and or standards such as NFPA Standard 54 ANSI Z223 EN 746 2 Where to Get the Standards The NFPA Standards are available...

Page 7: ... scanner must be compatible to the flame monitoring control that is used Refer to the manual of your selected control for proper selection of the scanner Flame Rod NOTE Only specific burner sizes with alloy or silicon carbide combustors can use a flame rod see specific burner datasheets For detailed information on how to install and connect a flamerod refer to Info Guide 832 Installing the Spark P...

Page 8: ... in Figure 3 4 Placing insulation over combustor slots will impede burner performance and decrease combustor life Figure 3 4 Alloy Combustion Tube Refractory Plug When using the refractory plug the customer must provide a refractory combustion tube The customer is responsible for supplying all refractory materials for combustion tube field installation as follows 1 Install the chosen refractory re...

Page 9: ...ns in which the Winnox is operating outdoors an insect rain protector is installed in the bypass regulator Supply Piping Inlet pressure to the ratio regulator must stay within specified limits Refer to the appropriate Winnox datasheet series 111 Locate the valve train close to the burner The gas must reach the burner during the fixed trial for ignition period Sufficiently size the shut off valve i...

Page 10: ...ressure and impulse lines are properly connected 3 Be sure all components of the spark ignition system are installed and functioning properly 4 Be sure the blower rotates in the proper direction If the rotation is incorrect have a qualified electrician rewire the blower to rotate in the proper direction 5 Be sure all valves are installed in the proper location and correctly oriented relative to th...

Page 11: ...switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do not shut down the fuel system within the required failure response time immediately correct the problem before proceeding Refer to the Troubleshooting chart in section 5 6 If the burner is firing into a duct or chamber with a circulating fan start the fan to produce full process air flow pas...

Page 12: ...aft to a fully closed position Holes in the butterfly valve will supply low fire air c When firing into a positive chamber pressure rotate the air butterfly valve from the closed position in the direction of actuator travel to obtain a minimum 0 3 w c 0 8 mbar air differential pressure d Hold the butterfly valve shaft firmly in place and tighten set screw High fire air adjustment is not required i...

Page 13: ...ycle and ignite the burner d Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range specified on the datasheet for your burner range specified on the datasheet for your burner 10 After ignition verify low fire flame a Shut off gas b When chamber temperature is below 250 F 121 C shut off combustion air blower c Restart combustion air blower and ignite burner d ...

Page 14: ...ignition verify bypass flame a Shut off gas When chamber temperature is below 250 F 121 C shut off combustion air blower b Restart combustion air blower drive through purge cycle and ignite burner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range specified on the datasheet for your burner d Verify repeatability of ignition and low fire flame signal 11 C...

Page 15: ...e burner input Btu h kW Example 500 000 Btu h input x 1 cuft Natural Gas 1000 Btu 500 cuft h or scfh of Natural Gas 6 Measure existing gas P w c mbar across customer supplied in line fuel orifice meter and using the manufacturer s conversion flow chart for the fuel orifice meter calculate the existing gas flow scfh Nm3 h through orifice making the manufacturer s prescribed corrections for Fuel Typ...

Page 16: ...e Systems Schematics on Appendix page ii to record all setup data as an aid for future troubleshooting and setup operations Do not turn the combustion air blower off until the chamber temperature is below 250 F 121 C This will prevent hot gases from back flowing into the burner and blower causing damage to the burner 9 Stop the burner CAUTION ...

Page 17: ...of ventilating equipment 7 Test interlock sequence of all safety equipment and manually make each interlock fail noting that related equipment closes or stops as specified by the manufacturer Test flame safeguard by manually shutting off gas to burner 8 Test all manual fuel valves for operation 9 Clean and or replace the combustion air blower filter 10 Inspect and clean the combustion air blower r...

Page 18: ...tion The igniter is not correctly grounded to the burner Clean the threads on the igniter and the burner NOTE Do not apply grease to the threads on the igniter No ignition Igniter insulator is broken Igniter is grounding out Inspect the igniter Replace if broken Igniter grounds out igniter is bent Inspect ignitor by removing nozzle and rear cover Check if gaps exist readjust if needed Not enough g...

Page 19: ...nt Internal damage to the burner Some parts inside the burner are loose dirty or burned out Contact Eclipse for further information The burner is unstable or produces soot smoke or excessive carbon monoxide The air gas ratio is out of adjustment Measure all the gas pressures and air pressures Compare these pressures to the documented initial start up settings and adjust them where necessary The bu...

Page 20: ... x 10 3 millimeter mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By actual cubic foot h acfh actual cubic meter h am h 2 832 x 10 2 standard cubic foot h scfh normal cubic meter h Nm h 2 629 x 10 2 degrees Fahrenheit F degrees Celsius C...

Page 21: ...impulse line This impulse line is connected between the top of the ratio regulator and the burner body Main Gas Shut Off Valve Train Eclipse strongly endorses NFPA as a minimum 790 791 Pilot Gas Valve Train Eclipse strongly endorses NFPA as a minimum 790 791 Automatic Shut Off Valve Shut off valves are used to automatically shut off the gas supply on a gas system or a burner 760 Orifice Meter Orif...

Page 22: ...ressure A manual reset version requires pushing a button to transfer the contacts when the pressure set point is satisfied 840 Pressure Gauge A device to indicate pressure 940 Check Valve A check valve permits flow only in one direction and is used to prevent back flow of gas 780 Strainer A strainer traps sediment to prevent blockage of sensitive components downstream Flexible Connector Flexible c...

Page 23: ...Notes 32 00057 01 23 ...

Page 24: ...ntrol Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2016 Honeywell International Inc 32 00057 01 M S 09 16 Printed in United States ...

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