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Värmebaronen EP 350

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Expansion system - Safety pipe

The electric boiler must be connected to an expansion 
system. The figures shown on this page are system prin-
ciples. The actual system must be installed according to 
existing standards. Any additional equipment must be 
installed as indicated by the manufacturer for its prod-
uct.

  The air vent on the boiler's safety pipe must al-

ways be open. Otherwise, air collects in the top 
of the boiler, which leads to disruption as the 
float switch is triggered on account of insuffi-
cient water level.

Open system

The boiler’s safety pipe must be connected in an unisolata-
ble, uninterruptible rise to the expansion vessel, installed at 
the highest point of the heating system. 
The expansion vessel is dimensioned so that the volume 
changes of the water, due to heating and cooling, are met. 
Expansion vessels, safety pipes, aeration and overflow pipes 
shall be installed in a manner that protects against freezing. 
To avoid oxygenation of the water, the distance between the 
highest point of the heating system and the expansion vessel 
must not be less than 2.5 meters. 
The pressure height must exceed the pump’s lowest static 
pressure on the suction side.

  To avoid damage in the event of any blockage 

in the expansion system, the boiler should be 
fitted with a safety valve.

Closed system, > 300 kW (max. 1 MW) < 105ºC

A boiler supplied with factory-fitted safety equipment meets 
the requirements under EN 12828 for a closed system with-
out an expansion tank. Otherwise, the system must be supple-
mented with:
-  Low pressure guard if there is a risk of the boiler boiling dry,

alternative to float switches.
Float switches are integrated in the boiler.

-  Two temperature guards.

Integrated in the boiler.

- At least one safety valve, min. DN 15.
-  Flow guard if the boiler does not tolerate zero flow.

From the point of view of safety, the boiler can cope with
zero flow.

- Valve for expansion tank, locked in open position.
-  Two pressure guards, one with zero voltage release.

The boiler has integrated zero voltage release.

Exception: 
-  A boiler at a ‘higher level’ than consumers requires float

switches.

Safety valves are fitted with pressure guards and an automat-
ic vent valve on the boiler’s safety pipe. Valve for expansion 
tank, must be locked in open position.

  The opening pressure of the safety valve is 

determined by the component in the system that 
tolerates the lowest pressure.

The discharge pipe from a safety valve must meet the re-
quirements of EN 12828. 
Steam or liquid that flows out of the safety valve when it 
opens must be drained safely. 
The discharge pipe from the safety valve is dimensioned so 
that the blow-off capacity is not impeded. 
The discharge pipe must be laid so it cannot freeze, must be 
cleaned well and must be laid so that water pockets cannot 
form. 
There must be drainage, DN 10, from the safety valve dis-
charge pipe, if there is a risk that the water can remain 
standing.

Pipe installation

Summary of Contents for EP 350

Page 1: ...E P 3 5 0 _ f w E P 3 1 3 5 0 v 0 0 5 3 1 1 1 5 _ e n G B Installation and maintenance EP 350 15 stage electric boiler 350 kW...

Page 2: ...sure guard Adjustment Alarm warning information 19 Alarm load break switches and safety guards 20 Load break switch Thermostats STB Pressure guards reset General 22 Water quality Water quality in resp...

Page 3: ...imary transformer xxxx 5 Current limit A Margin A External temperature setpoint no 0 10 V 0 5 V 4 20 mA External stage limit no 0 10 V 0 5 V 4 20 mA Max limit C Min limit C UTK heating curve P1 Toutsi...

Page 4: ...ver carry out maintenance work service on pressure bearing parts when they are pressurised The boiler may not be used by children or people with physical or mental impairments Nor by chil dren people...

Page 5: ...e as an option for variable flow temperature Safety The boilers have a load break switch that is acted on via shunt release by the boiler s temperature relay or by external safety equipment Operationa...

Page 6: ...r return to the operating menu The procedure is the same function in the other menus Displayed as follows E X I T To the operating menu with To the previous window with To the following window with ME...

Page 7: ...TUAL PEC 000 PEAK PEC 000 ACTUAL CURRENT 0 00A MENU SELECTOR V RMEBARONEN AB EP350 xxxV xxxx vx xx AUT ENGLISH RESTART FROM POWER DOWN PRESS START FOR OPERATION ENGLISH PEC 1 xxxx CONTRAST 20 BACKLIGH...

Page 8: ...ged Set change the content with the UP DOWN arrow Parameters with a large setting range have a fast move function when the button has been pressed for a while moves the index arrow downwards between t...

Page 9: ...XX C CP VENT BOILER TEMP XX C PWR OUTPUT XXX XkW TEMP SETPOINT 70 C MENU SELECTOR If the bottom line of the window switches between the cause is displayed when is held down See Alarm warning informati...

Page 10: ...ion current boiler temperature PWR OUTPUT XXX XkW Information current connected power TEMP SETPOINT 70 C Setting desired boiler temperature 20 95 C setpoint The setting range is affected by max and mi...

Page 11: ...ried out BOILER IN STANDBY N Set boiler in standby position switched off Window two P1 Tout 20 20 C P2 Tout 15 27 C P3 Tout 10 33 C P4 Tout 5 40 C P5 Tout 0 45 C P6 Tout 5 49 C Setpoint at outdoor tem...

Page 12: ...tton and press it again if you want quick increase decrease EXT PWR LIMIT NO Stage limit with external signal 0 100 of selected power Max POWER NO internal limit 0 5V limit with 0 5 V 0 10V limit with...

Page 13: ...yed power connection PEC MAX LIMIT 200 Limit value 0 500 quality factor for PEC function alarm O TEMP FUNCTION Rel O TEMP LEVEL 10 C Over temperature function Rel over temperature 5 15 C relative to s...

Page 14: ...ay circuit board since the electronics were last switched on ACTUAL PEC 000 PEAK PEC 000 Result of leakage current measurement The value 1 500 is a quality factor i e the lower the value the better AC...

Page 15: ...INGS SPECIAL MENU STB TEST E X I T ENGLISH Language selection PEC 1 xxxx PEC 1 PEC function active PEC 0 PEC function off See HIGH PEC Under Alarm warning information The function is automatically rea...

Page 16: ...nction The boiler has earth fault measurement PEC which indicates any fault in the immersion heaters at an early stage This function can be used to remedy any fault without unplanned stoppages The bre...

Page 17: ...aches the break temperature the temperature guards should be triggered together with the load break switch Boiler with UTK Press the STOP button so that the load break switch trips Reset the load brea...

Page 18: ...re sensor J3 point 35 in Control circuit Remedy Check replace R7 TEMP SENS MAINBOARD Cause Short circuit or interruption Temperature sensor on power circuit board Remedy Check replace power circuit bo...

Page 19: ...ERATURE Cause The boiler temperature is higher than the boiler temperature value Remedy Check that the boiler has sufficient flow and that all necessary valves are open Check the setting for over temp...

Page 20: ...0 POSITION OR TRIPPED PUT SWITCH IN ON POSITION BOILER TEMP xx C SWITCH TEMP GUARD ARE TRIPPED RESET 1 TEMP GUARD 2 SWITCH BOILER TEMP xx C SWITCH TEMP GUARD H PRESSURE GUARD ARE TRIPPED RESET 1 TEMP...

Page 21: ...boiler s panel To reset a tripped switch first turn the knob to RESET and then to I ON 0 OFF I ON TRIPPED Thermostats STB The boiler s thermostats cut power to the boiler if the temperature exceeds 1...

Page 22: ...ic acid are emitted to the expansion tank or vent valves The remainder will react with the metals in the system This corrosion is generally insignificant It is important for the system to be leak proo...

Page 23: ...supplied with factory fitted safety equipment meets the requirements under EN 12828 for a closed system with out an expansion tank Otherwise the system must be supple mented with Low pressure guard if...

Page 24: ...ssr 25 Boiler temperature sensor J12 26 Temperature sensor J13 for ventilation fan control 27 Temperature sensor J14 only included in boiler for sec ondary control Se ven punkt 28 28 Terminal block w...

Page 25: ...12 21 22 24 14 2 1 5 6 7 6 20 5 21 3 18 7 N N 3 18 N 8 23 02 04 06 N 08 N 8 20 18 9 22 23 22 21 1 8 30 18 1 C 1 2 4 Tz 2 7 17 2 C 1 2 4 Tz N X03 M 1 2 3 4 5 6 7 L L 10 N N N N X01 10 F20 J23 EXT IN 2...

Page 26: ...4 If the boiler is supplied with an external control the boiler must be labelled to show this Power supply Connection for PEN 4 or 5 core cables connection to the load break switch and earth block If...

Page 27: ...boiler The system adapted primary current transformers xxx 5 A are supplied by the electrician The cable from the primary current transformer must pass through the secondary current transformer once...

Page 28: ...sensor boiler with UTK See Adjustment menu The temperature sensor is fitted to an outside wall at half the height of the facade close to a corner facing north to north west The sensor must not be pla...

Page 29: ...tric circuit M F L K G O H C B A N I J E D K K4 A I H F1 F3 F4 C F2 E D F B F5 J M K5 N L O G K1 K3 K2 C2 C1 U V W Power group 1 Power group 2 Power group 3 Power group 4 Power 23 3 kW 46 6 kW 93 2 kW...

Page 30: ...ion trap according to EN 12828 The factory fitted safety equipment comprises safety valves high and low pressure guards and an automatic vent valve A steam collecting vessel is not required The safety...

Page 31: ...vely 5 cores Up to 240 mm2 round pressed cable can be connected Volume 180 litre Design pressure 0 6 6 MPa bar Test pressure 0 86 8 6 MPa bar Design temperature 110 C Operating temperature 20 95 C Amb...

Page 32: ...ety valves 2 pcs 52 Safety pipe 2 pcs 54 Cable flange 55 Flow connection 56 Return connection 57 Drain valve 58 Adjustable foot bolts 59 Bracket for cable tray Included in factory fitted safety equipm...

Page 33: ...3 for power group three 14 Contactor K4 for half power group four 15 Contactor K5 for half power group four 16 Ventilation fan 17 Circuit board panel with overlay 19 Circuit board power 37 Current tra...

Page 34: ...ectric boiler s power output in kW t temperature difference between the boiler s flow and return line in C 1 16 the water s thermal absorption coefficient Temperature sensors J12 J13 and J14 C k V C k...

Page 35: ...500031 Filter to 4802 and 500030 1 210206 Temperature sensor to 4802 4805 and 4806 1 4804 Secondary regulation EP31 750 complete 210203 Temperature sensor to 4804 1 4803 Serial control two boilers EP...

Page 36: ...V rmebaronen AB Arkelstorpsv gen 88 291 94 Kristianstad Tel 46 44 22 63 20 www varmebaronen se www varmebaronen com info varmebaronen se...

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