Vanair 050518 Operations Manual & Parts List Download

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AIR N ARC

300 SERIES ALL-IN-ONE POWER SYSTEM

TABLE OF CONTENTS

090012-OP_r0

PAGE - III

SECTION 1: SAFETY (CONTINUED)

1.12 DISPOSING OF MACHINE FLUIDS .............................................................................................. 19

SECTION 2: DESCRIPTION ..............................................21

FIGURE 2-1: MAJOR MACHINE COMPONENTS LOCATIONS ............................................................. 20

2.1

GENERAL DESCRIPTION............................................................................................................. 21

2.2

COMPRESSED AIR SYSTEM ....................................................................................................... 21

2.2.1

COMPRESSOR UNIT ......................................................................................................................................... 21

2.2.2

ELECTRONIC INLET VALVE .............................................................................................................................. 22

2.2.3

AIR INLET FILTER .............................................................................................................................................. 23

2.2.4

SECONDARY SPIN-ON AIR/OIL COALESCER................................................................................................. 23

2.2.5

MINIMUM PRESSURE/CHECK VALVE .............................................................................................................. 23

2.2.6

PRESSURE RELIEF VALVE ............................................................................................................................... 23

2.2.7

ADJUSTABLE PRESSURE SWITCH.................................................................................................................. 24

2.2.8

OIL RESERVOIR AND PRIMARY AIR/OIL SEPARATOR................................................................................... 24

2.3

OIL COOLING SYSTEM ................................................................................................................ 24

2.3.1

COMPRESSOR TEMPERATURE AND PRESSURE SWITCHES ..................................................................... 26

2.3.2

COMPRESSOR SPIN-ON OIL FILTER............................................................................................................... 26

2.4 ENGINE.......................................................................................................................................... 26

2.5

AC GENERATOR ........................................................................................................................... 28

2.6

INSTRUMENTATION ..................................................................................................................... 28

2.6.1

VOLTS/AMPS METER ........................................................................................................................................ 29

2.6.2

WELDER FUNCTION SWITCHES...................................................................................................................... 29

2.6.3

DC CHARGER MODE TOGGLE SWITCH.......................................................................................................... 31

2.6.4

VOLTS/AMPS MANUAL ADJUSTMENT DIAL.................................................................................................... 31

2.6.5

COMPRESSOR ON/OFF TOGGLE SWITCH..................................................................................................... 31

2.6.6

COMPRESSOR AIR PRESSURE GAUGE......................................................................................................... 31

2.6.7

WELDER LEAD JUNCTION................................................................................................................................ 31

2.6.8

BATTERY CABLE RECEPTACLE ....................................................................................................................... 31

2.6.9

GENERATOR CONTROL ON/OFF TOGGLE SWITCH...................................................................................... 31

2.6.10 AC VOLTAGE OUTLETS..................................................................................................................................... 31
2.6.11

CIRCUIT BREAKER OVERLOAD TRIP/RESET BUTTONS............................................................................... 31

2.6.12 DOOR OPEN INDICATOR LAMP ....................................................................................................................... 32

2.6.13 ALTERNATOR FAIL INDICATOR LAMP.............................................................................................................. 32

Continued on next page...

Summary of Contents for 050518

Page 1: ...nauthorized modifications to the system components WILL VOID THE WARRANTY Always inform Vanair Manufacturing Inc before beginning any changes to the Air N Arc system NOTE Use only Vanair Vanguard Prem...

Page 2: ...cial industrial users and persons trained and experienced in the use and maintenance of industrial equipment In the event of a warranty claim covered by this Limited Warranty the exclusive remedies sh...

Page 3: ...1 A NOTE ON MANUAL NAVIGATION 2 SECTION 1 SAFETY 3 1 1 GENERAL INFORMATION 3 1 2 DANGERS WARNINGS CAUTIONS AND NOTES 3 1 3 INTERNATIONAL SAFETY SYMBOL 4 1 4 ARC WELDING HAZARDS 4 1 4 1 ELECTRICAL SHO...

Page 4: ...IOUS FUMES AND OVERHEATING 12 1 6 3 COMPRESSED AIR CAN CAUSE INJURY 13 1 6 4 TRAPPED AIR PRESSURE AND WHIPPING HOSES CAN CAUSE INJURY 13 1 6 5 HOT METAL FROM AIR ARC CUTTING AND GOUGING CAN CAUSE FIRE...

Page 5: ...IR AND PRIMARY AIR OIL SEPARATOR 24 2 3 OIL COOLING SYSTEM 24 2 3 1 COMPRESSOR TEMPERATURE AND PRESSURE SWITCHES 26 2 3 2 COMPRESSOR SPIN ON OIL FILTER 26 2 4 ENGINE 26 2 5 AC GENERATOR 28 2 6 INSTRUM...

Page 6: ...CTION FACTORY SETTING RANGES 35 TABLE 3F GENUINE VANGUARD OIL CHARACTERISTICS 35 TABLE 3G MACHINE PACKAGE DIMENSIONS 35 SECTION 4 INSTALLATION 37 4 1 MACHINE PACKAGE RECEIPT INSPECTION 37 4 2 MACHINE...

Page 7: ...INE OPERATION 58 5 8 2 2 MACHINE OPERATION 59 5 8 3 HIGH DUST CONTENT OPERATION 59 5 8 3 1 ENGINE OPERATION 59 5 8 3 2 MACHINE OPERATION 60 5 8 4 HIGH ALTITUDE OPERATION 60 SECTION 6 MAINTENANCE 61 6...

Page 8: ...1 SETTING THE MINIMUM PRESSURE VALVE 88 6 6 11 INSPECTING THE SYSTEM COOLERS 89 6 6 12 CHECKING THE ENGINE OIL 90 6 6 13 ADJUSTING THE ENGINE SPEED 92 6 6 14 ADJUSTING THE PRESSURE SETTING 92 6 6 15 R...

Page 9: ...S ASSEMBLY 2 OF 2 130 9 5 COOLING SYSTEM 132 9 6 FRAME AND CANOPY 1 OF 2 136 9 7 FRAME AND CANOPY 2 OF 2 140 9 8 INSTRUMENT PANEL 144 9 9 GENERATORS AND PARTS 148 9 10 ENGINE AND DRIVE PARTS 1 OF 2 15...

Page 10: ...INFORMATION CONT A 4 AIR TOOL AIR CONSUMPTION CHART 182 A 5 AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM AVAILABLE OPTIONS LIST 183 A 6 HOSE INSTALLATION GUIDE 185 A 7 ELECTRODE IGNITION PROCEDURE 186...

Page 11: ...ximum short circuit current with consistent amperage regardless of the voltage output Constant Voltage CV Welding Machine This type of welding machine output maintains a relatively stable consistent v...

Page 12: ...circuit is open The voltage is impressed upon the circuit however so that when the circuit is completed the current will flow immediately Plasma Arc Cutting An arc cutting process which severs metal b...

Page 13: ...volume of air delivered under the conditions of temperature and pressure existing at the compressor intake This is generally taken as 1 0332 kg cm square abs 15 degree Centigrade Inlet Pressure This...

Page 14: ...GLOSSARY AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE XII 090012 OP_r0 BLANK PAGE...

Page 15: ...be needed In any case engine and or compressor issues can be confirmed using the machine serial number as found in Figure W 1 2 Fill out the Return Material Authorization RMA Form s required informati...

Page 16: ...40 MODEL NUMBER SERIAL NUMBER MAXIMUM PRE SSURE COMPRE SSOR INPUT RPM www vanai r com KEY DESCRIPTION A ENGINE SERIAL TAG SERIAL NUMBER LOCATION B COMPRESSOR SERIAL TAG SERIAL NUMBER TWO POSSIBLE LOCA...

Page 17: ...the part is not returned within this period the RMA is void and any claims will be denied Before sending a warranty part to a customer Vanair will need a P O or credit card number to cover the cost o...

Page 18: ...ontact the Service Department by email at service vanair com if you have any questions Return parts to the address listed above INSTRUCTIONS TO CUSTOMERS 1 Product must be returned within 30 days from...

Page 19: ...ld provide years of reliable service This unit is weather proof and able to operate in temperature extremes ranging from 0 F to 110 F 18 C to 43 C with available cold weather kit operation further ext...

Page 20: ...M 1 This manual is presented in a two column per page sequence As shown in the figure the inner columns represent the machine application data in a continuous page by page flow The outer columns are...

Page 21: ...itions which will cause death severe injury equipment damage or destructive malfunctions WARNING Identifies actions or conditions which may cause death severe injury equipment damage or destructive ma...

Page 22: ...and machine internal circuits are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electric...

Page 23: ...y if damaged bare wiring can kill Turn off all equipment when not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the work p...

Page 24: ...ell ventilated or while wearing an air supplied respirator Always have a trained watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure...

Page 25: ...isted in Safety Standards Wear approved safety glasses with side shields under your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the...

Page 26: ...able as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards Do not use welder to thaw frozen...

Page 27: ...or before going near arc welding gouging or spot welding operations Shielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of t...

Page 28: ...ce shield rubber gloves and protective clothing when working on a battery Stop engine before disconnecting or connecting battery cables or servicing battery Do not allow tools to cause sparks when wor...

Page 29: ...rom moving parts Reinstall doors panels covers or guards when servicing is finished and before starting engine Before working on generator remove spark plugs or injectors to keep engine from kicking b...

Page 30: ...exhaust and exhaust pipes way from flammables 1 5 9 EXHAUST SPARKS CAN CAUSE FIRE Use approved engine exhaust spark arrester in required areas see applicable codes 1 6 COMPRESSED AIR HAZARDS 1 6 1 BRE...

Page 31: ...ng or changing attachments or opening compressor oil drain or oil fill cap 1 6 5 HOT METAL FROM AIR ARC CUTTING AND GOUGING CAN CAUSE FIRE OR EXPLOSION Do not cut or gouge near flammables Watch for fi...

Page 32: ...nit 1 7 2 OVERHEATING CAN DAMAGE MOTORS Turn off or unplug equipment before starting or stopping engine Do not let low voltage and frequency caused by low engine speed damage electric motors 1 7 3 FLY...

Page 33: ...ompressor if applicable maintenance and service according to this manual and the engine air compressor if applicable manuals 1 7 8 H F RADIATION CAN CAUSE INTERFERENCE High frequency H F can interfere...

Page 34: ...l occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area 1 8 CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutt...

Page 35: ...0900 web site www cganet com Code for Safety in Welding and Cutting CSA StandardW117 2 from Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 phone 8...

Page 36: ...lose together by twisting or taping them 2 Arrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from...

Page 37: ...Vanair encourages recycling when allowed For additional information consult the container for information For further information on machine fluid maintenance consult the following MAINTENANCE TASK SE...

Page 38: ...200 PSI G CLUTCH W ENGINE RADIATOR H MINIMUM PRESSURE VALVE X HYDRAULIC FLUID COOLER J AIR OIL COASLESCER Y ENGINE AIR FILTER K COMPRESSOR AIR FILTER Z LIFTING BAIL L COMPRESSOR UNIT AA BATTERY M COM...

Page 39: ...d oil are forced through the rotating screws in the compression chamber Because of this concept compressed air is generated on demand System Component or Component Group Manual Section Location COMPRE...

Page 40: ...de the main casting and consist of a male and female rotor supported with low friction bearings sized for a long useful life 2 2 2 ELECTRONIC AIR INLET VALVE See Figure 2 3 The electronically actuated...

Page 41: ...ntenance For routine maintenance of the spin on air oil coalescer consult Sections 6 2 and 6 3 for schedule intervals and Section 6 6 6 for the specific coalescer maintenance procedure 2 2 5 MINIMUM P...

Page 42: ...ustment see Section 6 6 14 2 2 8 OIL RESERVOIR AND PRIMARY AIR OIL SEPARATOR The main casting of the compressor unit which contains the screw compressor is also the oil reservoir and primary oil separ...

Page 43: ...llows for the compressor lubricant temperature to be maintained to a KEY DESCRIPTION A GENERATOR SUPPORT BRACKET reference B PRESSURE SWITCH C GENERATOR SERPENTINE BELT reference Figure 2 6 Pressure S...

Page 44: ...LTER See Figure 2 9 The compressor system is also supplied with a spin on oil filter positioned off the lower corner of the compressor This element requires regular replacement to prolong the life of...

Page 45: ...ded in the 300 Series Power System has a capacity of twelve 12 gallons 45 4 L and is accessed via a conveniently located port for ease of refill The filler cap is accessed on the generator side of the...

Page 46: ...circuit breaker protection is also included 2 6 INSTRUMENTATION This section describes the basic functions of the controls located on the instrument panel To insure that the controls are engaged corre...

Page 47: ...nt of volts and or amp level while welding or boosting 2 6 2 WELDER FUNCTION SWITCHES The constant current CC or constant voltage CV toggle switch lets the operator choose the type of power supply des...

Page 48: ...WITCH 2 6 3 P ALTERNATOR FAIL INDICATOR LAMP 2 6 13 E VOLTS AMPS MANUAL ADJUSTMENT DIAL 2 6 4 Q ENGINE CONTROL ON OFF START SWITCH 2 6 14 F COMPRESSOR ON OFF SWITCH 2 6 5 R HIGH TEMPERATURE INDICATOR...

Page 49: ...essor 2 6 6 COMPRESSOR AIR PRESSURE GAUGE The compressor air pressure switch gauge indicates the discharge air pressure 2 6 7 WELDER LEAD JUNCTION The welder lead junction contains the positive and ne...

Page 50: ...to determine the integration of the engine with each separate system function 2 6 15 HIGH TEMPERATURE INDICATOR LAMP The high temperature indicator lamp signifies that the engine has shut down due to...

Page 51: ...regulations for the area in which the engine is operated Engine manufacturer recommends a fuel sulfur content of less than 0 10 1000 ppm For fuels with a high sulfur content 0 50 5000 ppm to 1 0 10000...

Page 52: ...0 23 40 30 45 35 49 39 3 8 24 22 16 35 25 45 35 50 40 54 44 7 16 14 24 17 50 35 60 45 70 55 76 61 7 16 20 34 26 55 40 70 50 80 60 85 68 1 2 13 38 31 75 55 95 70 110 80 113 90 1 2 20 52 42 90 65 100 80...

Page 53: ...oltage 70 Welder Min Voltage 20 Welder Max Amperage 300 Welder Max CV Voltage 40 Welder Min CV Voltage 14 Welder 12V charge voltage 14 Welder 12V boost voltage 16 Welder 24V boost voltage 29 TABLE 3F...

Page 54: ...SECTION 3 SPECIFICATIONS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 36 090012 OP_r0 BLANK PAGE...

Page 55: ...il and Section 6 6 12 for engine oil 4 3 SERVICE BODY PREP Consult Section 3 Specifications for dimension requirements and the following instructions System Component or Part Group Task Manual Section...

Page 56: ...rint is tighter than the recommended minimum requirements consult the Vanair Service Department for application installation recommendations NOTE IUnit must have a minimum of eight 8 inch clearances o...

Page 57: ...runk line to the location where the unit will mount Ensure that all sharp edges that the trunk line contacts are shielded or grommeted and that there are no excessively sharp bends in the trunk line E...

Page 58: ...ly accessible and the control trunk line and all other connections will reach the unit Refer to Figure 4 5 for lifting bail location NOTE For safety reasons the front access panel contains a shut off...

Page 59: ...t hood 6 Refer to Figure 4 6 for remote mounted fuel pump Open the bleed nut shown to siphon off any air in the line Turn on the pump allow air to escape and tighten the nut when all air is out of the...

Page 60: ...SECTION 4 INSTALLATION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 42 090012 OP_r0 4 5 INSTALLATION AND DIMENSIONS DIAGRAM PART 1 OF 2 050590 1 of 2 _r1...

Page 61: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 4 INSTALLATION 090012 OP_r0 PAGE 43 4 6 INSTALLATION AND DIMENSIONS DIAGRAM PART 2 OF 2 050590 2 of 2 _r1...

Page 62: ...OGGLE SWITCH 2 6 3 P ALTERNATOR FAIL INDICATOR LAMP 2 6 13 E VOLTS AMPS MANUAL ADJUSTMENT DIAL 2 6 4 Q ENGINE CONTROL ON OFF START SWITCH 2 6 14 F COMPRESSOR ON OFF SWITCH 2 6 5 R HIGH TEMPERATURE IND...

Page 63: ...thoroughly and familiarize yourself with the controls and indicators their purpose location and use System Operation Group Manual Section Location Engine Start up and Shutdown Procedure 5 2 page 46 En...

Page 64: ...n 5 8 3 page 59 Engine Operation 5 8 3 1 page 59 Machine Operation 5 8 3 2 page 60 High Altitute Operation 5 8 4 page 60 NOTE If start up and shut down procedures are not followed damage to the system...

Page 65: ...ever this method is best reserved for emergency shutdown situations only Vanair recommends that the following procedure is used for routine shutdowns in order to keep the system in optimal condition a...

Page 66: ...sure in the tank and the position of the compressor switch 2 The position of the welder switch on the unit control panel and the use of the welder 3 The position of the generator switch on the control...

Page 67: ...application Tank Pressure Above 100 PSI or Set PressureII ON OFF ON Welder can be activated by striking an arc and Engine runs at idle speed 2000 RPM ready for application ON ON OFF Engine runs at fu...

Page 68: ...ctrode clamp 4 Start the engine See Section 5 2 Engine Start up and Shutdown Procedure 5 On the control panel place the CC CV switch in CC mode Place the DC Charger Welder switch in welder mode 6 Adju...

Page 69: ...he Air N Arc 300 on the work piece 3 Start the engine See Section 5 2 Engine Start up and Shutdown Procedure 4 On the control panel place the DC Charger Welder switch in welder mode Place the CC CV sw...

Page 70: ...ample The E indicates Electrode because some welding rods are not electrodes The 60 in 6010 indicates the tensile strength in psi 60 000 lbs The last two 2 digits indicate position and polarity along...

Page 71: ...nerator is operating at a high percentage of its rated capacity and the welder and air compressor are also being used the resulting drop in engine speed may produce a low voltage condition that will d...

Page 72: ...the machine begins to cycle between high and low idle then the battery is fully charged CAUTION Exposed high pressure air lines on the unit become hot during operation keep everyone clear System Compo...

Page 73: ...nect the charging system place the DC Welder Charger selector toggle switch to the OFF position 7 Allow engine to idle down then shut down the engine 8 Now it is safe to disconnect the clamps from the...

Page 74: ...of extreme ambient condition For additional operation information consult the Engine Operator s Manual or visit the engine manufacturer s web site 5 8 1 COLD WEATHER OPERATION 5 8 1 1 ENGINE OPERATIO...

Page 75: ...consistency at temperatures around 0 F 18 C the diesel forms wax crystals when NOTE Vanair offers a cold weather kit option installed at the factory which enables operation at temperatures from 0 F do...

Page 76: ...ssible value hindering proper starting Additional care should be taken under consideration when operating the package in extreme cold weather environments or ambient temperatures Run machine with no l...

Page 77: ...y environments special care must be taken with the engine s air cleaner and radiator The intake air must be cleaned with the air cleaner Lowering of the radiator cooling capacity due to clogging dust...

Page 78: ...h the compressor air filter and cooler assembly as well as the hydraulic fan cooler This can be accomplished by performing more frequent monitoring of the air filter and coolers when operating in area...

Page 79: ...lter servicing The following schedule is designed so that many of the other maintenance tasks are completed when the engine System Component or Component Group Manual Section Location Routine Maintena...

Page 80: ...e safety recommendations as outlined in Section 1 Safety of this manual NOTE Follow the prescribed periodic maintenance PM schedule as recommended Perform the required PM schedule at recommended inter...

Page 81: ...ngine filter Consult the oil change procedure in the Engine Operator s Manual to change the engine oil and engine oil filter 3 Check engine oil level Consult engine oil level check procedure Section 6...

Page 82: ...ssive cracking Ensure that drive belts are in satisfactory operating condition and are tensioned adequately Should a belt need to be re tensioned or replaced consult Section 6 6 15 14 Check battery ca...

Page 83: ...d clamp Ensure that welding electrode and ground clamps are in satisfactory for operation no cracks or advanced wear Repair or replace as necessary 22 Replace the air compressor and generator drive be...

Page 84: ...he Air N Arc 300 Series machine package can be accessed via the hood or the lift out panel at the front there are some components that may be difficult to reach due to the design of the package Mainte...

Page 85: ...TANK B3 WASHER NYLON 5 16 18 D2 HOOD SPRING FASTENER END F3 COOLANT TANK TONGUE IN GROOVE CONNECTION DETAIL B4 TRUSS SCREW 1 4 20 x 3 4 D3 HOOD SPRING MOUNTING STUD G REAR PANEL B5 WASHER FLAT 1 4 D4...

Page 86: ...ht side base cover B1 remove the truss screw B2 and washer B3 fastening the base cover at the left side Remove these same fasteners B1 B2 connecting the base cover s upper right side as well MAINTENAN...

Page 87: ...right side panel C4 at the front STEP 3 UNFASTEN THE HOOD SPRINGS FROM THE SIDE PANEL STUD MOUNTS Refer to both insets D in Figure 6 2 1 Remove the mounting end caps D1 D4 from the ends of the spring...

Page 88: ...oves in the left side panel E2 and the front panel E4 Keep in mind when moving and setting aside the maintenance access panel assembly to minimize the amount of stress and bending Move only as far as...

Page 89: ...1 page 88 Inspecting the System Coolers 6 6 11 page 89 Checking the Engine Oil 6 6 12 page 90 Adjusting The Engine Speed 6 6 13 page 92 Adjusting The Pressure Setting 6 6 14 page 92 Replacing and Re t...

Page 90: ...mage NOTE To perform a more thorough inspection of the compressor air filter element refer to Section 6 6 1 2 If element is in adequate shape to continue using Re tensioning the Air Compressor Serpent...

Page 91: ...to be replaced 6 6 1 3 COMPRESSOR AIR FILTER REPLACEMENT The air filter element uses a pleated paper type filter to carefully remove accumulated dirt before compression can begin DO NOT clean the com...

Page 92: ...partment housing and remove the two 2 wing screws A from cover B 3 Remove air filter C and put it aside temporarily so it will not get damaged or soiled the full air filter inlet valve D is now access...

Page 93: ...ON ASSEMBLY PART KIT REPLACEMENT PART A WING NUT x 2 M PISTON COMPLETE with RING B AIR FILTER MOUNTING COVER N V RING C AIR FILTER ELEMENT P GOVERNOR HOUSING D AIR INLET VALVE COMPLETE ASSEMBLY Q O RI...

Page 94: ...pressure to zero and allow system oil level to settle before removing the fill cap KEY DESCRIPTION KEY DESCRIPTION A RED COMPRESSOR FILL PORT CAP E HIGH LEVEL at fill port lip edge B COMPRESSOR OIL FI...

Page 95: ...on 6 3 Maintenance Schedule Table for routine compressor oil element change intervals TOOLS ITEMS NEEDED REPLACEMENT PART S Strap Wrench Vanguard Premium Synthetic Oil No 264626 1GAL Adjustable Wrench...

Page 96: ...es of all applicable local regional and or federal laws To check and or replace or refill the compressor system refer to Section 6 6 5 6 6 5 CHANGING THE COMPRESSOR OIL During periodic maintenance int...

Page 97: ...it reservoir 6 Run the compressor momentarily turn off and verify that the level of compressor oil G is within satisfactory range 6 6 6 REPLACING THE SPIN ON AIR OIL COALESCER The air oil coalescer el...

Page 98: ...epair kit no 270766 The compressor belt and compressor drive sheave must first be removed in order to access the seal components Refer to Figure 6 10 and the following procedure to perform maintenance...

Page 99: ...SOR FRONT COVER E RETAINING CABLE BOLT S O RING F SERPENTINE BELT COMPRESSOR T SHAFT SEAL RING G CAPSCREW 10MM 1 5 x 30MM U SEAL O RING H WASHER V INNER RING J SHEAVE WASHER W SPACER K DRIVE SHEAVE X...

Page 100: ...rn o ring S shaft seal ring T seal o ring U inner ring V spacer W and needle bearing X from the end of the male rotor drive shaft Z 7 Wipe down any excess contaminants that may have accumulated on the...

Page 101: ...ioner plate will have to be adjusted to allow for repositioning of the tensioner sheave serpentine belt 6 6 7 3 PART III REPLACING THE COMPRESSOR SERPENTINE BELT 1 Replace re thread the serpentine bel...

Page 102: ...LLAR CONNECTOR HEAD I L PRY SLOT D SEAL M CONNECTOR HEAD BASE E CONNECTION PINS N PIN RE CONFIGURATION F PNEUMATIC TUBE CONNECTORI P SEATING THE CONNECTOR BASE G VALVE BODY Q SOLENOID VALVE location H...

Page 103: ...rewdriver into the access indent on the base K Apply prying pressure to the pry slot L so that the base comes away from the connector head shown in M 6 Rotate the base so that the slit corresponding t...

Page 104: ...unit 7 Use the four 4 mounting screws from the kit H to secure the new valve body to the compressor unit 8 Unplug the connector head from the new solenoid body but leave the seal in place 9 Unscrew t...

Page 105: ...hile the machine is in operation 1 Turn handle of drain valve A to release moisture buildup If preferred place a container below the valve to catch discharge 2 Close the valve after the water has drai...

Page 106: ...sen and carefully remove the valve body D which holds the internal parts in place The internal parts will be freed to drop out with the removal of the valve body 6 Wipe internal surface of valve body...

Page 107: ...YSTEM COOLERS Refer to Figure 6 15 Periodically as per Section 6 3 Maintenance Schedule Table inspect the cooler fins of both the engine and the compressor for any build up of KEY DESCRIPTION KEY DESC...

Page 108: ...n Cloth Engine OilI IEngine may need additional amount of oil if low Consult Engine Operator s Manual for oil grade used amount needed and oil change intervals KEY DESCRIPTION KEY DESCRIPTION A ENGINE...

Page 109: ...If the level shows low replenish with the same type of engine oil currently being used to achieve a satisfactory level by adding oil at engine oil fill port C If the engine is due for an oil change o...

Page 110: ...taining screw fastening the cover to the switch and remove the cover 2 To adjust the compressor pressure turn the cut in pressure adjustment screw C clockwise to increase the pressure and counterclock...

Page 111: ...nsion tester to measure the deflection from a given force 6 6 15 1 RE TENSIONING THE AIR COMPRESSOR SERPENTINE DRIVE BELT Consult Figure 6 18 and the following procedure KEY DESCRIPTION A GENERATOR SU...

Page 112: ...ned but anchored mounting bolt Apply torque of 51 in lbs as per Table 6B Measuring Belt TOOLS NEEDED REPLACEMENT PART S Wrench Size 6mm Hex Head Not Applicable Torque Wrench 1 2 Drive NOTE If new belt...

Page 113: ...ine off and the ignition key removed open and remove the access panel 2 Locate the clutch retaining cable F in Figure 6 19 secured to the base floor of the machine near the clutch apparatus of the eng...

Page 114: ...CLUTCH RETAINING CABLE C RETAINING CABLE BOLT G CABLE CONNECTION HOLE D LOCK WASHER Figure 6 19 Clutch Retaining Cable B C D E F G A B Figure 6 20 Compressor Serpentine Belt Positioning A B E C D KEY...

Page 115: ...sult Figure 6 21 and the following procedure 1 With the machine off and the ignition key removed open and remove the front panel 2 Locate the generator belt idler sheave A on the generator tensioner p...

Page 116: ...gure 6 19 by removing the retaining cable bolt C lock washer D and washer E securing TOOLS NEEDED REPLACEMENT PART S Wrench Size 5 16 for Tensioner Bolt Serpentine Belt No DR62184 Tension Tester Socke...

Page 117: ...nerator serpentine belt as shown in Figure 6 22 6 Replace the compressor serpentine belt refer to Section 6 6 15 2 7 At this point the belt will need to be checked for proper tension Consult Section 6...

Page 118: ...gure 6 23 and the following procedure 1 Make certain that the machine is off and the ignition key removed TOOLS NEEDED REPLACEMENT PART S I Wrench Size 5 16 Serpentine Belt No DR270393 Tension Tester...

Page 119: ...n only be accessed when the machine s maintenace access panels are removed Follow the procedure in Section 6 5 Maintenance Access Once the panels are removed Consult Figure 6 23 and the following proc...

Page 120: ...n 6 8 2 LONG TERM STORAGE Disconnect the battery cable that is connected to the positive side of the battery TOOLS NEEDED REPLACEMENT PART S I FIG KEY Fuse Removal Tool recommended or Pliers 10 Amp Fu...

Page 121: ...em Fuse Locations AC GENER ATOR SWITCHED POWER GLOWPLUG START COMPRESSOR TIMED UNLOAD TIMED B D E F G A C KEY DESCRIPTION A 50 AMP CIRCUIT BREAKER AUTO RESET B DC GENERATOR location reference C ENGINE...

Page 122: ...2 OP_r0 Depressurize the air tank and open the drain valve on the tank Cover the unit with a tarp or plastic to prevent the accumulation of dust but leave the bottom open for air circulation Fill the...

Page 123: ...u bleshooting information may be found in other sources such as the Engine Operator s Manual and the Generator Operator s Manual Should the situa tion remain unresolved after exhausting available sour...

Page 124: ...ry Refer to Section 2 4 Engine and the Engine Operator s Manual for additional information on engine maintenance Low battery voltage Recharge or replace if necessary Loose connections tighten connecti...

Page 125: ...etting Refer to Section 2 2 7 Adjustable Pressure Switch and Section 6 6 14 Adjusting the Pressure Setting Replace if switch continues to deviate from setting Pressure switch faulty Replace pressure s...

Page 126: ...f engine power Contaminated fuel Draw and replace fuel supply Engine air filter contaminated Check air filter Replace if necessary refer to the Engine Operator s Manual Fuel filter s contaminated Chec...

Page 127: ...15 6 Compressor shuts down with air demand present Compressor temperature switch opening Check compressor oil level Replenish if necessary Restricted cooling air intake Reposition machine Fan not oper...

Page 128: ...ne Speed and the Engine Operator s Manual Engine governor stuck Free governor and lubricate if necessary Consult the Engine Operator s Manual Control throttle solenoid stuck Replace throttle solenoid...

Page 129: ...king hose lines Control line connections are not prop erly seated poor connection quality Check lines for proper seating ensure line ends have been cut cleanly and are square DO NOT use wire cutters u...

Page 130: ...ating pressure below specified minimum Air demand too high Check air tools for wear damage or malfunctions Replace or repair Compressor capacity too low to accommodate demand Substitute larger capacit...

Page 131: ...gged or damaged Replace the coalescer element Consult Section 6 6 6 Replacing the Spin on Air Oil Coalescer Order replacement coalescer element see Table 9A Recom mended Spare Parts List Excessive moi...

Page 132: ...Faulty AC generator relay Check replace if necessary Faulty capacitor Check replace if necessary Low AC voltage Engine speed too low for demand Adjust speed control Consult Section 6 6 13 Adjusting t...

Page 133: ...rating the All In One Power System within its intended use The flow schematic and wiring diagram should be used together when identifying any potential prob lems They are laid out in a format that is...

Page 134: ...SECTION 8 DIAGRAMS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 116 090012 OP_r0 8 2 WIRING DIAGRAM AIR N ARC 300 SERIES DIESEL ID270405 S1_r3...

Page 135: ...ST WELD CHARGE MASTER POT CC CV 12V 24V WELD CHARGE LIGHTS SWITCHES NOTE 1 HARNESS REFERENCE 1 1 EP269871 INSTRUMENT PANEL LIGHTS 1 2 EP269872 INSTRUMENT PANEL SWITCHES 1 3 EP270315 INSTRUMENT PANEL D...

Page 136: ...MA269937 14 150 12 6 MA269937 16 174 14 6 MA269937 18 198 16 6 MA269937 22 246 20 6 54 4 6 72 6 0 120 10 0 144 12 0 168 14 0 192 16 0 216 18 0 264 22 0 MA269937 24 288 24 0 270 22 6 ITEM 1 ITEM 2 ITE...

Page 137: ...DJUSTABLE PRESSURE SWITCH H INSTRUMENT PANEL B COMPRESSOR J HYDRAULIC OIL COOLER C COMPRESSOR OIL COOLER K AIR FILTER D AIR ACCUMULATOR TANK L COALESCER E HYDRAULIC PUMP W RELIEF VALVE M MINIMUM PRESS...

Page 138: ...SECTION 8 DIAGRAMS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 120 090012 OP_r0 BLANK PAGE...

Page 139: ...from the Bill of Lading for the machine pack age or from the compressor unit serial number plate See Figure 9 1 for location of machine package serial plate Consult Table 9A Recommended Spare Parts Li...

Page 140: ...it 20A 2 9 8 28 18 CO71774 Breaker Circuit 30A 2 9 12 4 19 DR27584 Belt Serpentine Compressor 1 9 3 45 20 DR62184 Belt Serpentine Generator 1 9 9 30 21 DR270393 Belt Hydraulic Pump Drive 1 9 10 72 22...

Page 141: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 9 ILLUSTRATED PARTS LIST 090012 OP_r0 PAGE 123 NOTES...

Page 142: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 124 090012 OP_r0 9 2 AIR N ARC 300 SYSTEMS ASSEMBLIES PA6130014ID_r0...

Page 143: ...1 9 5 4 ID FRAME CANOPY PA6030013ID 1 9 6 9 7 5 INSTRUMENT PANEL PA6040015ID 1 9 8 6 ID GENERATORS AND PARTS PA6050007ID 1 9 9 7 ID ENGINE DRIVE PARTS PA6100012ID 1 9 10 9 11 8 ID ELECTRICAL SYSTEM PA...

Page 144: ...17 21 29 33 31 45 28 48 41 44 42 37 35 27 12 51 39 28 36 38 24 43 22 9 C 1 8 B 23 47 26 34 32 46 32 7 3 53 4 30 29 33 31 5 28 36 38 43 13 10 2 18 50 6 20 A AA BB 25 40 Refer to SECTION 9 4 PART 2 OF...

Page 145: ...1 13 SWITCH TEMP 240 DEG F NC NASON 264325 1 14 WASHER SEALING FOR PARKER G3 8 BSPP 264449 002 1 15 WASHER SEALING BSPP 8 264449 003 1 16 OIL VANGUARD 3 5 QUARTS 264626 1 17 NIPPLE HEX G3 8BSPP x 3 8...

Page 146: ...SOR AND PARTS ASSEMBLY 1 OF 2 49 16 19 14 17 21 29 33 31 45 28 48 41 44 42 37 35 27 12 51 39 28 36 38 24 43 22 9 C 1 8 B 23 47 26 34 32 46 32 7 3 53 4 30 29 33 31 5 28 36 38 43 13 10 2 18 50 6 20 A AA...

Page 147: ...2 44 SHEAVE COMPRESSOR 8 GROOVE DR270371 1 45 BELT SERPENTINE 8 RIB X 53 75 LG EFFECTIVE LENGTH BLACK RUBBER DR27584 1 46 IDLER 1 375 WIDTH 3 3 8 DIA DR46584 1 47 SWITCH PRESSURE N C 185 PSI EL270002...

Page 148: ...E POWER SYSTEM PAGE 130 090012 OP_r0 9 4 COMPRESSOR AND PARTS ASSEMBLY 2 OF 2 PA6010028ID_r4 r3 This assembly is representative of machines with a check valve Refer to SECTION 9 3 COMPRESSOR AND PARTS...

Page 149: ...R G3 8 BSPP 264449 002 3 EE ADAPTER 1 2 FEMALE PIPE X 3 8 BSPP LESS WASHER 263748 011 2 FF ELBOW PIPE STREET 1 2 801115 020 1 GG NIPPLE PIPE GALV 1 2 x 2 823108 020 1 HH COMPRESSOR TO OIL COOLER LOWER...

Page 150: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 132 090012 OP_r0 9 5 COOLING SYSTEM PA6020024ID_r4...

Page 151: ...SCREW HEX GR5 1 4 20X1 829104 100 4 13 CAPSCREW HEX GR5 5 16 18 x 1 829105 100 4 14 CAPSCREW HEX GR5 5 16 18X1 1 4 829105 125 2 15 CAPSCREW HEX GR5 5 16 18 x 4 829105 400 4 16 SCREW SER WASH 5 16 18 x...

Page 152: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 134 090012 OP_r0 9 5 COOLING SYSTEM CONTINUED PA6020024ID_r4...

Page 153: ...5 9 5 COOLING SYSTEM CONTINUED ITEM DESCRIPTION PART NUMBER QTY 31 CLAMP HOSE 20 1 75DIA FA47720 4 32 MOTOR HYD BI ROT HY270358 1 33 GASKET SEAL AND TRIM EXTRUDE 17 1 4 LG PR35734 2 34 HOSE MOTOR TO C...

Page 154: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 136 090012 OP_r0 9 6 FRAME AND CANOPY 1 OF 2 PA6030013ID_r2 32 13 18 INSERT AA INSERT AA...

Page 155: ...ASH 5 16 18 x 0 5 829705 050 12 12 SCREW SER WASH 5 16 18 x 0 75 829705 075 10 13 SCREW MACHINE 6 32 x 1 831600 100 2I 14 WASHER FLAT 5 16 838205 071 4 15 WASHER LOCK 5 16 838505 078 8 16 CANOPY HOOD...

Page 156: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 138 090012 OP_r0 32 13 18 INSERT AA INSERT AA 9 6 FRAME AND CANOPY 1 OF 2 CONTINUED PA6030013ID_r2...

Page 157: ...1 0 PITCH FA55272 9 36 STUD BALL 39 DIA x 55LG FA58724 4 37 CLIP DRAIN HOSE HOLDER 3 4 HA270218 1 38 GAS SPRING 6 STROKE 20 HA72205 2 39 HINGE 2 x 2 BLACK HA88014 2 40 KIT 1 ACOUSTICAL FOAM INSULATIO...

Page 158: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 140 090012 OP_r0 9 7 FRAME AND CANOPY 2 OF 2 PA6030013ID_r2...

Page 159: ...829105 100 8 11 SCREW SER WASH 5 16 18 x 0 5 829705 050 12 12 SCREW SER WASH 5 16 18 x 0 75 829705 075 10 13 SCREW MACHINE 6 32 x 1 831600 100 2 14 WASHER FLAT 5 16 838205 071 4 15 WASHER LOCK 5 16 83...

Page 160: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 142 090012 OP_r0 9 7 FRAME AND CANOPY 2 OF 2 CONTINUED PA6030013ID_r2...

Page 161: ...25V AC CO81774 1 33 TANK 1 GAL RECOVERY COOLANT EN45487 1 34 CAPSCREW S H FLAT 10 24 x 3 8 FA269805 14 35 NUT LOCK M6 x 1 0 PITCH FA55272 9 36 STUD BALL 39 DIA x 55LG FA58724 4 37 CLIP DRAIN HOSE HOLD...

Page 162: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 144 090012 OP_r0 9 8 INSTRUMENT PANEL PA6040015ID_r0...

Page 163: ...1 4 20 X 3 4 LG 829404 075 6 13 SCREW SER WASH 5 16 18 x 0 75 829705 075 2 14 WASHER FLAT 1 4 838204 071 2 15 WASHER LOCK 1 4 838504 062 8 16 ELBOW 37FL 90M 08 x 1 2 860208 050 1 17 PANEL CONTROL BAC...

Page 164: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 146 090012 OP_r0 9 8 INSTRUMENT PANEL CONTINUED PA6040015ID_r0...

Page 165: ...1 41 HARNESS A C PANEL TO MACHINE EP270230 1 42 HARNESS WIRE INST PNL DISPLAY EP270315 1 43 HARNESS WIRE INST PNL EP270407 1 44 SCREW PHILLIPS PAN HEAD 10 32 x 1 2 LG SS FA33542 7 45 PIPE BRASS BULKHE...

Page 166: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 148 090012 OP_r0 9 9 GENERATORS AND PARTS PA6050007ID_r1...

Page 167: ...EW HEX GR8 1 2 13 x 2 25 829408 225 1 13 CAPSCREW HEX GR8 1 2 13 x 6 5 829408 650 1 14 SCREW SER WASH 5 16 18 x 1 829705 100 6 15 WASHER FLAT 5 16 838205 071 8 16 WASHER FLAT 3 8 838206 071 2 17 WASHE...

Page 168: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 150 090012 OP_r0 9 10 ENGINE AND DRIVE PARTS 1 OF 2 PA6100012ID_r2...

Page 169: ...5 16 18 825205 273 8 16 NUT HEX FLANGE 1 4 20 825304 236 5 17 NUT HEX FLANGE 5 16 18 825305 283 1 18 NUT HEX LOCKING 8 32 825501 070 2 19 NUT HEX LOCKING 5 16 18 825505 166 2 20 NUT HEX LOCKING 3 8 1...

Page 170: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 152 090012 OP_r0 9 10 ENGINE AND DRIVE PARTS 1 OF 2 CONTINUED PA6100012ID_r2...

Page 171: ...W30 1 GAL 844300 001 1 47 ELBOW 37FL 90M 06 x 3 8 860206 038 3 48 ELBOW 37FL 90M 06 x 1 2 860206 050 2 49 ELBOW 37FL 90M 08 x 3 8 860208 038 1 50 CABLE ASSEMBLY CLUTCH 9 0 LG A1269740 002 1 51 BRACKET...

Page 172: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 154 090012 OP_r0 9 10 ENGINE AND DRIVE PARTS 1 OF 2 CONTINUED PA6100012ID_r2...

Page 173: ...HZ SHAFT EN270451 1 78 COOLER OIL 12 PLATE ALUMINUM EN37997 1 79 FILTER OIL EN38480 1 80II CLEVIS YOKE THROTTLE EN52698 1 81 DIP STICK OIL EN71817 1 82 SPRING 7 16DIA X 030 X 1 7 8 LG EN75074 1 83 U B...

Page 174: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 156 090012 OP_r0 9 11 ENGINE AND DRIVE PARTS 2 OF 2 PA6100012ID_r2...

Page 175: ...5 16 18 825205 273 8 16 NUT HEX FLANGE 1 4 20 825304 236 5 17 NUT HEX FLANGE 5 16 18 825305 283 1 18 NUT HEX LOCKING 8 32 825501 070 2 19 NUT HEX LOCKING 5 16 18 825505 166 2 20 NUT HEX LOCKING 3 8 1...

Page 176: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 158 090012 OP_r0 9 11 ENGINE AND DRIVE PARTS 2 OF 2 CONTINUED PA6100012ID_r2...

Page 177: ...W30 1 GAL 844300 001 1 47 ELBOW 37FL 90M 06 x 3 8 860206 038 3 48 ELBOW 37FL 90M 06 x 1 2 860206 050 2 49 ELBOW 37FL 90M 08 x 3 8 860208 038 1 50 CABLE ASSEMBLY CLUTCH 9 0 LG A1269740 002 1 51 BRACKET...

Page 178: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 160 090012 OP_r0 9 11 ENGINE AND DRIVE PARTS 2 OF 2 CONTINUED PA6100012ID_r2...

Page 179: ...1 78 COOLER OIL 12 PLATE ALUMINUM EN37997 1 79 FILTER OIL EN38480 1 80II CLEVIS YOKE THROTTLE EN52698 1 81 DIP STICK OIL EN71817 1 82 SPRING 7 16DIA X 030 X 1 7 8 LG EN75074 1 83 U BOLT 3 8 16 X 3 1...

Page 180: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 162 090012 OP_r0 9 12 ELECTRICAL SYSTEM PA6120048ID_r1...

Page 181: ...2 5 BOX BATTERY EL269924 1 6I HARNESS WIRE WELDER EP269873 1 7I HARNESS WIRE GENERATOR EP269874 1 8I HARNESS WELD CABLE MACH TO PANEL EP270170 1 9I HARNESS WIRE MAIN EP270406 1 10I CABLE BATTERY NEGAT...

Page 182: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 164 090012 OP_r0 9 13 FUEL TANK ASSEMBLY PA6140005ID_r0...

Page 183: ...031 1 8 FUEL TANK 12 GAL A1269741 1 9 BRACKET WIRING HARNESS A1270047 1 10 TUBE FUEL PICK UP A1270398 1 11 FUEL FILL NECK DIESEL A1270456 1 12 SENDER UNIT FUEL LEVEL 6 50 LG CO269912 1 13 ADAPTER 1 2...

Page 184: ...LLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 166 090012 OP_r0 7 11 13 12 11 11 WASHER NUT 6 3 10 1 17 8 5 2 12 12 WASHER NUT 15 16 9 14 AA 4 9 9 14 AIR STORAGE ASSEMBLY PA60...

Page 185: ...8 MJIC 860008 050 1 7 CONNECTOR 37FL MPT 08 x 1 2 860108 050 1 8 TEE 37FL M BR 8 x 1 2 861708 050 1 9 BULKHEAD MJIC x MJIC 8 862108 050 2 10 TANK AIR ACCUMULATOR 4 GAL A1269633 1 11 PIPE BRASS BULKHE...

Page 186: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 168 090012 OP_r0 9 15 FUEL ASSEMBLY WITHOUT FUEL TANK PA6140007ID_r0...

Page 187: ...ITEM DESCRIPTION PART NUMBER QTY 1 CLAMP HOSE 6 5 16 7 8 264787 4 2 ELBOW 1 4 NPT x 3 16 HOSE BARB 270612 2 3 ELBOW 1 4 NPT x 5 16 HOSE BARB 270651 2 4 HOSE FUEL LINE 5 16 X 14 LG 842315 031 1 5 PIPE...

Page 188: ...EXTREME ENVIRONMEN T 800 526 8817 ww w vanai r com 1 CHANGE COMPRESSOR OI L WITHVANGUARD OI LAND OI L FILTER WITH GENUINE VANAIRPARTS 2 CHANGE AIR FI LTER WITH GENUINE VANAIRPARTS 3 CH ANGESEPARATOR...

Page 189: ...265605 1 4I DECAL READ MANUAL 49117 1 5I DECAL SULFURIC ACID 264375 1 6I DECAL HOT PARTS 264372 1 7I DECAL CARBON MONOXIDE 264376 1 8I DECAL CAP REMOVAL 049685 1 9I DECAL FAN GUARD 264383 1 10I DECAL...

Page 190: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 172 090012 OP_r0 1 2 3 4 9 17 DECAL AND PLATE LOCATIONS 2 OF 4...

Page 191: ...NUMBER QTY 1I DECAL ROTATING PARTS 264374 1 2I DECAL ACCIDENTAL STARTS 264373 1 3I DECAL BREATHING AIR 361886 1 4I DECAL AIR HOSE 261885 1 I This decal is included with decal sheet no 263453 WARNING D...

Page 192: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 174 090012 OP_r0 1 2 3 4 5 9 18 DECAL AND PLATE LOCATIONS 3 OF 4...

Page 193: ...RESSOR FLUID DRAIN 1 2 DECAL ANA BY VANAIR WHT DIESEL DL270487 1 3 DECAL AIR TANK DRAIN ANA27 1 4I DECAL ENGINE OIL DRAIN ANA82 1 5 DECAL LOW SULFUR FUEL 270802 1 I This decal is included with decal s...

Page 194: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 176 090012 OP_r0 Rear View Front View 1 3 3 1 2 9 19 DECAL AND PLATE LOCATIONS 4 OF 4...

Page 195: ...ANA BY VANAIR WHT DL269706 1 2 DECAL VANAIR LOGO DL270724 2 3 DECAL ANA 300 PERF BADGE WHT DL269704 1 4 DECAL ANA 300 PERF BADGE WHT DL269704 1 NOTE For location of machine serial number plate see Fi...

Page 196: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM page 178 090012 OP_r0 BLANK PAGE...

Page 197: ...NDUCTION MOTOR CAPACITOR MOTOR SPLIT PHASE MOTOR 1 6 275 400 600 850 1200 1 4 400 500 850 1050 1700 1 3 450 600 950 1350 1950 1 2 600 750 1300 1800 2600 3 4 850 1000 1900 2600 X 1 1000 1250 2300 3000...

Page 198: ...feet 50 100 feet 100 150 f 2 240 480 22 20 18 3 360 720 22 18 16 4 480 960 20 16 16 5 600 1200 18 16 14 6 720 1440 18 16 14 8 960 1920 16 14 12 10 1200 2400 16 12 12 12 1440 2880 16 12 10 14 1680 366...

Page 199: ...nt portable 1300 Heater portable liquid fuel 50 000 btu 675 225 100 000 btu 1260 420 150 000 btu 1875 625 Impact wrench 1 2 750 600 3 4 900 750 1 1400 1200 Milk cooler 1800 1100 Mixer 3 cubic feet 230...

Page 200: ...er 18 SCFM Impact Screw Driver 28 8 SCFM Speed Saw 36 43 2 SCFM Body Saw 57 6 SCFM Jig Saw 43 2 SCFM 16 Gauge Nibbler 28 8 SCFM Cut off Tool 28 8 SCFM 150 mm Air Hammer 28 8 SCFM 190 mm Air Hammer 30...

Page 201: ...rm up with all switches off After the machine has warmed up the compressor can be turned on 265870 1 3 COLD WEATHER OPTION KIT This kit factory install extends cold weather temperature operation range...

Page 202: ...le with electrode holder and connector 330 amp MA269814 25 1 15 WELD LEAD 50 feet in length 1 0 cable with electrode holder and connector 330 amp MA269814 50 1 16 WELD LEAD 25 feet in length 1 0 cable...

Page 203: ...oid collapsing of line and restriction of flow 3 Exceeding minimum bend radius will greatly reduce hose assembly life 4 Use elbows or other adapters as necessary to eliminate excess hose length and to...

Page 204: ...any welding procedure the operator must be aware of general safety practices and particularly those pertaining to welding as found in Section 1 4 of this manual TABLE A PROCESS CONTACTOR SWITCH SETTI...

Page 205: ...ng up a rou tine and orderly schedule to track machine maintenance and repair refer to Section 6 Maintenance and particu larly Section 6 3 Maintenance Schedule Table For procedure on ordering parts co...

Page 206: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Page 207: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Page 208: ...APPENDIX B MAINTENANCE AND SERVICE LOG AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 190 090012 OP_r0 BLANK PAGE...

Page 209: ...BLANK PAGE...

Page 210: ...ct to Change Without Prior Notice 050590 050591 050593 Vanair Manufacturing Inc 10896 West 300 North Michigan City IN 46360 Phone 219 879 5100 800 526 8817 Service Fax 219 879 5335 Parts Fax 219 879 5...

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