VALTIR Vulcan Barrier System CEN Assembly Manual Download Page 7

www.Valtir.com 

Revision B December 2022 

Know your Vulcan™ Barrier System 

Application 

The  Vulcan

TM

  Barrier can be used in many applications specified by the appropriate 

highway authority such as: 

 General road maintenance performed by road authorities, contractors, local 

municipalities, etc. 

 Road construction 

 Lane closures 

 Toll plazas 

 Road Resurfacing 

 Excavation or culvert protection 

 Detours or diversions 

 Bridge repairs 

 Temporary or permanent assemblies 

 Median or verge assemblies 

 A variety of approved end terminals available or option to "Taper Through Clear 

Zone" 

 

In order to select the most appropriate Vulcan

TM

  Barrier System for a given site, this 

manual helps the appropriate highway authority answer the following questions: 

 Is the Vulcan

TM

 Barrier appropriate for my site? 

 What is the application? What indicates the use of the Vulcan

TM

 Barrier? 

 How long must the barrier be? Refer to the length of need and beginning of length 

of need for Vulcan

TM

 Barrier assembly options. 

 How much clear zone is available, and how much is required for the correct 

functioning of the System? 

 Are there curves, slopes or curbs present which may not suit the Vulcan

TM

 Barrier? 

 Is an  end  treatment, which has been accepted by the appropriate highway 

authority, available to suit my particular requirement? Refer to end terminal section 

of this manual. 

The purpose of this manual is to supply some basic application information about the 

Vulcan

TM

 Barrier and to detail its performance when tested to EN 1317 criteria. 

If you would like further assistance, please contact Valtir Customer Service Department 

at +1 (214) 589-8140. 

Summary of Contents for Vulcan Barrier System CEN

Page 1: ...PN 617902 REVISION B DECEMBER 2022 VulcanTM Barrier System CEN ASSEMBLY AND ANCHORING MANUAL...

Page 2: ...air requires or involves special circumstances contact the appropriate highway authority engineer Valtir representatives are available for consultation with the engineer if needed This Manual must be...

Page 3: ...ly 4 Safety Symbols 5 Warnings and Cautions 5 Know your Vulcan Barrier System 6 Application 6 Anchoring Instructions 11 Recommended Tools 11 Anchored VulcanTM Foundations 11 Position the VulcanTM Barr...

Page 4: ...mbling the VulcanTM Barrier These instructions are to be used only in conjunction with the assembly of the VulcanTM Barrier System and are for standard assemblies only as specified by the applicable h...

Page 5: ...all of the VulcanTM Barrier Warnings Cautions and Important statements within the VulcanTM Barrier manual are completely followed Use only specified parts The use of non specified parts is not authori...

Page 6: ...g could result in serious injury or death in the event of a collision Warning Do not assemble maintain or repair the VulcanTM Barrier until you have read this Manual thoroughly and completely understa...

Page 7: ...answer the following questions Is the VulcanTM Barrier appropriate for my site What is the application What indicates the use of the VulcanTM Barrier How long must the barrier be Refer to the length o...

Page 8: ...www Valtir com 7 Revision B December 2022 Figure 1 Freestanding Configuration Not H2...

Page 9: ...www Valtir com 8 Revision B December 2022 Figure 2 Anchored Configuration...

Page 10: ...www Valtir com 9 Revision B December 2022 Figure 3 Anchored Configuration...

Page 11: ...www Valtir com 10 Revision B December 2022 Figure 4 Freestanding End Treatment...

Page 12: ...onal or fewer tools may be required Decisions as to what tools are needed to perform the job are entirely within the discretion of the specifying highway authority and the authority s selected contrac...

Page 13: ...Operating Range Passing 1 100 3 4 95 to 100 3 8 65 to 80 No 4 49 to 54 No 8 36 to 40 No 30 18 to 21 No 200 3 to 8 Portland Cement Concrete P C C Stone aggregate concrete mix 4000 psi 28MPa minimum com...

Page 14: ...Figure 5 when anchoring each barrier section Use the Anchor Straps as templates to drill anchor holes Refer to Figure 6 and instructions contained in the MP 3 Polyester Anchor box supplied with the sy...

Page 15: ...pressed air Thoroughly clean the hole with a stiff bristled brush and then blow it out again If the hole is wet completely flush it with water while brushing Then blow it clean using oil free compress...

Page 16: ...of Labor Hazard Communication 1910 1200 Material Safety Data Sheets are available upon request Valtir expressly disclaims any express or implied warranty of any kind in connection with the use of the...

Page 17: ...to each anchor manufacturer s specific requirements It is recommended that the anchor manufacturer be consulted to discuss your specific assembly site conditions prior to finalizing your anchor select...

Page 18: ...to the guidelines set forth in the Maintenance and Repair section in the Product Manual with the following additions 1 Increase the frequency of Walk Up Inspections to once every six months instead of...

Page 19: ...www Valtir com 18 Revision B December 2022 Assembly Drawing 616960 Sheet 1 Vulcan 12m VULCAN 12M Drawings...

Page 20: ...www Valtir com 19 Revision B December 2022 Assembly Drawing 616960 Sheet 2 Vulcan 12m...

Page 21: ...www Valtir com 20 Revision B December 2022 Assembly Drawing 616960 Sheet 3 Vulcan 12m...

Page 22: ...www Valtir com 21 Revision B December 2022 Assembly Drawing 616960 Sheet 4 Vulcan 12m...

Page 23: ...www Valtir com 22 Revision B December 2022 Assembly Drawing 616961 Sheet 1 Vulcan 4m VULCAN 4M Drawings...

Page 24: ...www Valtir com 23 Revision B December 2022 Assembly Drawing 616961 Sheet 2 Vulcan 4m...

Page 25: ...www Valtir com 24 Revision B December 2022 Assembly Drawing 616961 Sheet 3 Vulcan 4m...

Page 26: ...www Valtir com 25 Revision B December 2022 Notes...

Page 27: ...www Valtir com 26 Revision B December 2022 Notes...

Page 28: ...Materials and specifications are subject to change without notice Please contact Valtir to confirm that you are referring to the most current instructions USA Headquarters 1 214 589 8140 Middle East...

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