VALTIR Vulcan Barrier System CEN Assembly Manual Download Page 18

www.Valtir.com 

17 

Revision B December 2022 

 

 

http://www.simpsonanchors.com 

 

Model [Mechanical anchoring systems]: 

THD75812HMG (3/4 inch diameter x 8.5 inches long; mechanically galvanized) 
THD75100HMG (3/4 inch diameter x 10 inches long; mechanically galvanized) 

 

 

  

 

http://toge-road.de 

 

Model [Epoxy-based anchoring system]: 

TSM B 22 X 155 IM 16 ASPHALT 

 

 

 

 

 

Inspection Notice 

For 

permanent

  applications on asphalt, using alternative anchor options (like Toge); 

Valtir recommends that the system be inspected by qualified personnel according to the 

guidelines set forth in the Maintenance and Repair section in the Product Manual, with 

the following additions: 

1. Increase the frequency of Walk-Up Inspections to once every six months (instead 

of once every 12 months for concrete applications). 

2. After each impact, check to see that all Anchor Bolts are not damaged and have 

remained firmly anchored  in the roadway surface. Damaged anchor bolts are 

those found to be loose, broken, or showing signs of pull out and are to be 

replaced. If the system is anchored to asphalt, then up to 20% of the total anchors 

may be replaced if damaged. If more than 20% of the anchors are damaged, then 

the system shall be relocated and reassembled onto new and undisturbed asphalt. 

 

 

 

Summary of Contents for Vulcan Barrier System CEN

Page 1: ...PN 617902 REVISION B DECEMBER 2022 VulcanTM Barrier System CEN ASSEMBLY AND ANCHORING MANUAL...

Page 2: ...air requires or involves special circumstances contact the appropriate highway authority engineer Valtir representatives are available for consultation with the engineer if needed This Manual must be...

Page 3: ...ly 4 Safety Symbols 5 Warnings and Cautions 5 Know your Vulcan Barrier System 6 Application 6 Anchoring Instructions 11 Recommended Tools 11 Anchored VulcanTM Foundations 11 Position the VulcanTM Barr...

Page 4: ...mbling the VulcanTM Barrier These instructions are to be used only in conjunction with the assembly of the VulcanTM Barrier System and are for standard assemblies only as specified by the applicable h...

Page 5: ...all of the VulcanTM Barrier Warnings Cautions and Important statements within the VulcanTM Barrier manual are completely followed Use only specified parts The use of non specified parts is not authori...

Page 6: ...g could result in serious injury or death in the event of a collision Warning Do not assemble maintain or repair the VulcanTM Barrier until you have read this Manual thoroughly and completely understa...

Page 7: ...answer the following questions Is the VulcanTM Barrier appropriate for my site What is the application What indicates the use of the VulcanTM Barrier How long must the barrier be Refer to the length o...

Page 8: ...www Valtir com 7 Revision B December 2022 Figure 1 Freestanding Configuration Not H2...

Page 9: ...www Valtir com 8 Revision B December 2022 Figure 2 Anchored Configuration...

Page 10: ...www Valtir com 9 Revision B December 2022 Figure 3 Anchored Configuration...

Page 11: ...www Valtir com 10 Revision B December 2022 Figure 4 Freestanding End Treatment...

Page 12: ...onal or fewer tools may be required Decisions as to what tools are needed to perform the job are entirely within the discretion of the specifying highway authority and the authority s selected contrac...

Page 13: ...Operating Range Passing 1 100 3 4 95 to 100 3 8 65 to 80 No 4 49 to 54 No 8 36 to 40 No 30 18 to 21 No 200 3 to 8 Portland Cement Concrete P C C Stone aggregate concrete mix 4000 psi 28MPa minimum com...

Page 14: ...Figure 5 when anchoring each barrier section Use the Anchor Straps as templates to drill anchor holes Refer to Figure 6 and instructions contained in the MP 3 Polyester Anchor box supplied with the sy...

Page 15: ...pressed air Thoroughly clean the hole with a stiff bristled brush and then blow it out again If the hole is wet completely flush it with water while brushing Then blow it clean using oil free compress...

Page 16: ...of Labor Hazard Communication 1910 1200 Material Safety Data Sheets are available upon request Valtir expressly disclaims any express or implied warranty of any kind in connection with the use of the...

Page 17: ...to each anchor manufacturer s specific requirements It is recommended that the anchor manufacturer be consulted to discuss your specific assembly site conditions prior to finalizing your anchor select...

Page 18: ...to the guidelines set forth in the Maintenance and Repair section in the Product Manual with the following additions 1 Increase the frequency of Walk Up Inspections to once every six months instead of...

Page 19: ...www Valtir com 18 Revision B December 2022 Assembly Drawing 616960 Sheet 1 Vulcan 12m VULCAN 12M Drawings...

Page 20: ...www Valtir com 19 Revision B December 2022 Assembly Drawing 616960 Sheet 2 Vulcan 12m...

Page 21: ...www Valtir com 20 Revision B December 2022 Assembly Drawing 616960 Sheet 3 Vulcan 12m...

Page 22: ...www Valtir com 21 Revision B December 2022 Assembly Drawing 616960 Sheet 4 Vulcan 12m...

Page 23: ...www Valtir com 22 Revision B December 2022 Assembly Drawing 616961 Sheet 1 Vulcan 4m VULCAN 4M Drawings...

Page 24: ...www Valtir com 23 Revision B December 2022 Assembly Drawing 616961 Sheet 2 Vulcan 4m...

Page 25: ...www Valtir com 24 Revision B December 2022 Assembly Drawing 616961 Sheet 3 Vulcan 4m...

Page 26: ...www Valtir com 25 Revision B December 2022 Notes...

Page 27: ...www Valtir com 26 Revision B December 2022 Notes...

Page 28: ...Materials and specifications are subject to change without notice Please contact Valtir to confirm that you are referring to the most current instructions USA Headquarters 1 214 589 8140 Middle East...

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