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www.Valtir.com 

Revision B December 2022 

System Overview 

Vulcan

TM

 Barrier provides several unique advantages over traditional portable concrete 

barriers, or other styles of portable safety barriers: 

 Energy-absorbing when impacted pursuant to accepted criteria  

 Quick and easy deployment and retrieval  

 Lightweight  

 Economical  

 Easily repaired after most impacts  

 Variety of deployment and end terminal options  

Vulcan

TM

  Barrier and has been thoroughly tested to EN 1317  testing procedures. 

Vulcan

TM

 Barrier has achieved N2 and H2 containment level acceptance as a redirecting 

longitudinal safety barrier for speeds up to 100 km/h [62 mph]. 

 

Important:

  Read safety instructions thoroughly and follow the suggested safe 

practices before assembly, maintaining, or repairing the Vulcan

TM

 Barrier. Failure to 

follow this warning can result in serious injury or death to the worker and/or 

bystanders, as well as drivers who may impact a system so deployed. Please keep 

these instructions for later use.

 

 

Warning:

 

Ensure that all of the Vulcan

TM

 Barrier Warnings, Cautions, and Important 

statements within the Vulcan

TM

  Barrier manual are completely followed. Use only 

specified parts. The use of non-specified parts is not authorized and renders the 

system unacceptable to  the  appropriate highway authority for use  on  the specified 

highway system. Failure to follow this warning could result in serious injury or death in 

the event of a collision.

 

 

Recommended Safety Rules for Assembly 

* Important Safety Instructions * 

This Manual must be kept in a location where it is readily available to persons who 

assemble, maintain, or repair the Vulcan

TM

  Barrier System. Additional copies of this 

Manual are available from Valtir  by c1  (214)  589-8140.  Please contact Valtir  if 

you have any questions concerning the information in this Manual or about the Vulcan

TM

 

Barrier System. 
Always use appropriate safety precautions when operating power equipment, mixing 

chemicals; and when moving heavy equipment or the Vulcan

TM

  Barrier components. 

Gloves, safety goggles, and back protection should be used. 
Safety measures incorporating traffic control devices must be used to provide safety for 

personnel while at the assembly, maintenance, or repair site. 
 

 

Summary of Contents for Vulcan Barrier System CEN

Page 1: ...PN 617902 REVISION B DECEMBER 2022 VulcanTM Barrier System CEN ASSEMBLY AND ANCHORING MANUAL...

Page 2: ...air requires or involves special circumstances contact the appropriate highway authority engineer Valtir representatives are available for consultation with the engineer if needed This Manual must be...

Page 3: ...ly 4 Safety Symbols 5 Warnings and Cautions 5 Know your Vulcan Barrier System 6 Application 6 Anchoring Instructions 11 Recommended Tools 11 Anchored VulcanTM Foundations 11 Position the VulcanTM Barr...

Page 4: ...mbling the VulcanTM Barrier These instructions are to be used only in conjunction with the assembly of the VulcanTM Barrier System and are for standard assemblies only as specified by the applicable h...

Page 5: ...all of the VulcanTM Barrier Warnings Cautions and Important statements within the VulcanTM Barrier manual are completely followed Use only specified parts The use of non specified parts is not authori...

Page 6: ...g could result in serious injury or death in the event of a collision Warning Do not assemble maintain or repair the VulcanTM Barrier until you have read this Manual thoroughly and completely understa...

Page 7: ...answer the following questions Is the VulcanTM Barrier appropriate for my site What is the application What indicates the use of the VulcanTM Barrier How long must the barrier be Refer to the length o...

Page 8: ...www Valtir com 7 Revision B December 2022 Figure 1 Freestanding Configuration Not H2...

Page 9: ...www Valtir com 8 Revision B December 2022 Figure 2 Anchored Configuration...

Page 10: ...www Valtir com 9 Revision B December 2022 Figure 3 Anchored Configuration...

Page 11: ...www Valtir com 10 Revision B December 2022 Figure 4 Freestanding End Treatment...

Page 12: ...onal or fewer tools may be required Decisions as to what tools are needed to perform the job are entirely within the discretion of the specifying highway authority and the authority s selected contrac...

Page 13: ...Operating Range Passing 1 100 3 4 95 to 100 3 8 65 to 80 No 4 49 to 54 No 8 36 to 40 No 30 18 to 21 No 200 3 to 8 Portland Cement Concrete P C C Stone aggregate concrete mix 4000 psi 28MPa minimum com...

Page 14: ...Figure 5 when anchoring each barrier section Use the Anchor Straps as templates to drill anchor holes Refer to Figure 6 and instructions contained in the MP 3 Polyester Anchor box supplied with the sy...

Page 15: ...pressed air Thoroughly clean the hole with a stiff bristled brush and then blow it out again If the hole is wet completely flush it with water while brushing Then blow it clean using oil free compress...

Page 16: ...of Labor Hazard Communication 1910 1200 Material Safety Data Sheets are available upon request Valtir expressly disclaims any express or implied warranty of any kind in connection with the use of the...

Page 17: ...to each anchor manufacturer s specific requirements It is recommended that the anchor manufacturer be consulted to discuss your specific assembly site conditions prior to finalizing your anchor select...

Page 18: ...to the guidelines set forth in the Maintenance and Repair section in the Product Manual with the following additions 1 Increase the frequency of Walk Up Inspections to once every six months instead of...

Page 19: ...www Valtir com 18 Revision B December 2022 Assembly Drawing 616960 Sheet 1 Vulcan 12m VULCAN 12M Drawings...

Page 20: ...www Valtir com 19 Revision B December 2022 Assembly Drawing 616960 Sheet 2 Vulcan 12m...

Page 21: ...www Valtir com 20 Revision B December 2022 Assembly Drawing 616960 Sheet 3 Vulcan 12m...

Page 22: ...www Valtir com 21 Revision B December 2022 Assembly Drawing 616960 Sheet 4 Vulcan 12m...

Page 23: ...www Valtir com 22 Revision B December 2022 Assembly Drawing 616961 Sheet 1 Vulcan 4m VULCAN 4M Drawings...

Page 24: ...www Valtir com 23 Revision B December 2022 Assembly Drawing 616961 Sheet 2 Vulcan 4m...

Page 25: ...www Valtir com 24 Revision B December 2022 Assembly Drawing 616961 Sheet 3 Vulcan 4m...

Page 26: ...www Valtir com 25 Revision B December 2022 Notes...

Page 27: ...www Valtir com 26 Revision B December 2022 Notes...

Page 28: ...Materials and specifications are subject to change without notice Please contact Valtir to confirm that you are referring to the most current instructions USA Headquarters 1 214 589 8140 Middle East...

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