Valeo Thermo H 160, Workshop Manual

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1
Thermo H plus Content
1 Introduction
1.1 Content and purpose 101
1.2 Effectivity of the workshop manual 101
1.3 Meaning of highlighted content 101
1.4 Symbols 101
1.5 Further documentation to be used 101
1.6 Safety information and regulations 101
1.6.1 Required qualifications 102
1.6.2 Emergency stop / de-energizing 102
1.6.3 Work at the heater 102
1.6.4 Cleaning 102
1.7 Suggestions for improvement and change 102
2 Technical data
2.1 Fuel 202
3 Description of assemblies and components
3.1 HV control head 302
3.1.1 Small distribution board 302
3.2 Heat exchanger 303
3.2.1 Combustion chamber 303
3.2.2 Heating cartridges 303
3.3 Diesel burner head 304
4 Functions of the heater
4.1 General functional description of the heater 401
4.2 HV heater 401
4.2.1 Switching on 401
4.2.2 Heating operation 401
4.2.3 Switching off 401
4.3 D heater 402
4.3.1 Switching on and start 403
4.3.2 Heating operation 403
4.3.3 Switching off 404
4.4 Diagnosis interface and (Diagnose Thermo Test) DTT diagnosis 404
4.5 Fault lock-out and heater lock-out 405
4.6 Fault lock-out 405
4.6.1 Malfunctions during switching-on and start procedure 405
4.6.2 Malfunctions during heater operation 405
4.6.3 Malfunctions during purge cycle 405
4.6.4 Fault lock-out release and error clearance 406
4.7 Heater lock-out 406
4.7.1 Heater lock-out release 406
5 Troubleshooting and error correction
5.1 General 501
5.2 HV heater troubleshooting 501
5.3 D heater troubleshooting 502
6 Wiring diagrams
6.1 General 601