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PREVENTIVE MAINTENANCE

1 - Clean or change the return air filter.
2 - Check out the belt stretchiness condition and compressor with alternator alignment, observing the wear and tear of them.

3 - Check the water level of the radiator reservoir. See note (*)

1 - Accomplish the weekly check list.
2 - Clean the condenser capillary tube coil (Apply only water and neutral non-aggressive soup to cooper and aluminum). See note (**)
3 - Check if the evaporator hatches are closed to avoid air intake into the equipment.
4 - Check the refrigerant charge: wait 15 minutes, it has to flow through the liquid display without bulb formation.
5 - Check the compressor oil level: wait 15 minutes, it must be 3/4 up to 1/4 full at oil display.
6 - Test the equipment operation functions: cool / fan (high and low speed) / heat / dry (air renewing) modes.
7 - Lubricate the components of the compressor support. It includes articulation (elbows), axles, bushing and pulleys, if necessary.

8 - Operate the heating system (if any) for at least 30 minutes.

1 - Accomplish the monthly check list.
2 - Measure the exhaust suction pressure, temperature and suction line condition.
3 - Check the tightening of alternator potency cables fuses in general, electric board and start motor.
4 - Measure the condenser and evaporator fan flow consumption (check their air outflow).
5 - Measure the electromagnetic clutch coil.
6 - Measure the Voltage and Current from alternator.
1 - Accomplish the trimestral check list.
2 - Clean the evaporator capillary tube coil (Apply only water and neutral non-aggressive soup to cooper and aluminum). See note (**)
3 - Clean the evaporator drain.
4 - Check out the oil retainer felt of the compressor sealing part.
5 - Look carefully, if there is any leakage at coupling spots: oil leakage, refrigerant leakage.
Check if there are any loose, free, damaged, broken, worn parts, rusty, melting, cracked or bad fractioning to the bus body.
1 - Accomplish the semester check list.
2 - Test the compressor efficiency at 1500 RPM.
3 - Make notes about the compressor oil pressure at 1000 RPM.
4 - Check the opening and closing pressures of high and low pressure switches.
5 - Check the screws or bolts that attach the compressor support and equipment, checking the right torque.
6 - Clean the air conditioning body getting rid of any dust/scrap at components: evaporator, condenser, clutch compressor, alternator, alternator, 
relay and control board. See note (**)

IMPO

RTANT: If you do not accomplish the preventive maintenance check list as above, it implies to total or partial loss of warranty coverage.

           

(**): when cleaning using water, protect electrical and electronic components to prevent damage.

The actions of preventive maintenance written in this manual have been based on normal conditions. Just in case of environment contaminated and bad weather 
conditions, then you must do the maintenance more frequent.

WEEKLY

MONTHLY

NOTES (*): if necessary, fill it in with water and additives, follow the recommendations of the OEM Body Builder.

YEARLY

SEMESTER

TRIMESTRAL

- Preventive Maintenance Frequency Check List

CC 430 P3

5

Summary of Contents for CC 430 P3

Page 1: ...Rev 00 April 2022 Code 036 00082 002 Owner s Manual Warranty Certi cate CC 430 P3 AIR CONDITIONER DOUBLE DECKER...

Page 2: ...______________________________ 11 2 3 2 Auto Mode Compressor_____________________________________ 12 2 3 3 Heating___________________________________________ 12 2 4 Compressor Enabler Disabler________...

Page 3: ...s essential that the operating and maintenance instructions described in this manual are followed and executed periodically The controls installed by VALEO Climatiza o do Brasil Ve culos Comerciais S...

Page 4: ...ed person c If the warranty certificate and or the serial number of the product are adulterated overwritten or damaged d If defects or unsatisfactory performance are caused by the use of non original...

Page 5: ...mestral check list 2 Clean the evaporator capillary tube coil Apply only water and neutral non aggressive soup to cooper and aluminum See note 3 Clean the evaporator drain 4 Check out the oil retainer...

Page 6: ...ery tree months it can be earlier depending on the frequency of operation of the air conditioning system quantity of passengers and resistivity of the environment where it is driven This cleaning is t...

Page 7: ...efrigerant gas charge Note in case the installation is bad VALEO Agent Authorized Service Net will have to call the OEM Plant first then get an authorization to do the service print and issue the Invo...

Page 8: ...r Conditioner Upper Defroster optional Driver Defroster optional Condenser Upper Central Evaporators Compressor Evaporator Lower Floor Note Illustrative drawing Fluid Piping A C Refrigerant Water Pipe...

Page 9: ...a strong change happens from the NORMAL temperature they turn off the compressor immediately to avoid break Observation pressures are always monitored even if the air conditioning is turned off ELECTR...

Page 10: ...ntrol Panel Description 3 5 4 6 2 1 9 8 7 10 SC2000 HVAC DD Item Description Function 1 ON OFF Turns the product on off 2 AC Indicates that the compressor is ready for operation 3 Increase the upper f...

Page 11: ...y mode if the ECU does not communicate with the panel after 1 minute the ECU automatically starts operating after 1 minute When starting the panel the auto mode is activated the corresponding key is l...

Page 12: ...ning off If it is deactivated directly after activation it will continue to function for 1 minute In case of a change in heating cooling2 1 3 Heating The heating mode is controlled by the Set Point an...

Page 13: ...able it is activated by pressing the key There are three different operating modes for the Re Heat function based on the external temperature and the parameters defined in the configuration 1 External...

Page 14: ...on the severity of the failure charges can be disconnected The error table can be visualized when there is an exclamation mark on the screen and the Auto key is pressed The current error is indicated...

Page 15: ...desired position Inspect the wire harnesses Replace valve F06 Proportional motor water valve Lower Floor The proportional motor water valve could not be calibrated or failed to reach the desired posi...

Page 16: ...Cause Solution F13 Duct sensor Upper floor Sensor open Inspect the wire harnesses Replace sensor F14 Duct sensor Lower floor Sensor open Inspect the wire harnesses Replace sensor F15 Return temperatu...

Page 17: ...led 1 valve is controlled 0 1 1 P06 Movement time limit for the proportional motor water valve Maximum time the proportional valve needs to reach the desired position 1 20 5 P07 Hysteresis start of th...

Page 18: ...Scale 10 1 meaning 10 1 C 1 50 10 P19 Time for the air recirculation valve to remain closed using the key min Time in minutes for the air recirculation valve to remain closed after pressing the air re...

Page 19: ...ulation valve off position Position that the valve takes when the system is turned off 0 255 255 V lvula fechada 255 P28 Using the duct sensor 0 Duct temperature 2 Not used 0 2 0 P29 Reserved P30 Rese...

Page 20: ...ature is well below the set point for a few seconds Ventilation ON in seconds 10 255 15 P44 No ventilation below the set point temporary ventilation OFF In the case of P42 0 it turns on the ventilatio...

Page 21: ...0 P56 Value above SETPOINT in which the evaporator fan speed changes from low to high on the lower floor Threshold value in C in which the evaporator fan changes from the first to the second level Sca...

Page 22: ...per and Lower Maximum allowed difference between the Upper and Lower Floor Set point 0 5 5 P63 Evaporator Fans Type of Fan used Brush fan 0 Electric fan 1 0 1 1 P64 Condenser Fans Type of Fan used Bru...

Page 23: ...network 0 Disabled extra communication 1 Enabled second CAN network 2 Enabled Marcopolo CAN protocol 0 2 0 P72 Temperature reading offset Adjusts ADC points to compensate reading 0 255 25 P73 Maximum...

Page 24: ...3 h Nominal Current 51A 25A Fan Model Axial Fan Quantity 4 Air Flow 11 600 m3 h Nominal Current 34A Model Alternative type Bock FKX 40 655K Displacement 650 CM3 Allowed Maximum Rotation 3 500 RPM Lubr...

Page 25: ...p 6 6 CC430 Right Side Upper Evaporator Tray 1 7 CC430 Lower Closure Upper Evaporator 1 8 CC430 ELITE Upper Evaporator RH II Side Closure 1 9 CC430 ELITE Side Closure I Right Side Upper Evaporator 1 1...

Page 26: ...Woory 1 8 CC430 Lower Evaporator Duct w 4 Fans 1 9 CC430 Lower Evaporator Module Electric Harness 1 10 DD Lower Air Renewall Flap 1 11 DD Bottom Closure Complement w Heating 1 12 CC430 P3 Bottom Evapo...

Page 27: ...ube 165 mm 1 7 Dryer Filter Tube Set X Liquid Line CC430 MPHE 1 8 CASTEL 5 8 1078 5S Solenoid Valve Tube Set 1 9 Liquid Tank Dryer Filter Liquid Display REF SG 11119 1 10 Ajustable Clamp 76 95 Stainle...

Page 28: ...TY 1 BOCK FKX40 655K 755K Compressor 1 2 Compressor Sealing Gaskets Set 1 3 Compressor Valve Board Set 2 4 Compressor Oil Pump 1 5 Compressor Sealing Seal 1 6 BOCK FKX40 Piston Set 4 7 Compressor Bear...

Page 29: ...N QTY 1 SC 2000 Controller 1 2 A C DD ECU Controller Module 1 3 24V Water Pump 1 4 High Pressure Switch 1 5 Low Pressure Switch 1 6 External Temperature Sensor 1 7 EPCOS 3K Temperature Sensor 1 8 Fuse...

Page 30: ...ACE CONNECTOR 2 CEXT EXTERNAL TEMPERATURE CONNECTOR IC3 TOP HEATING INTERFACE CONNECTOR CHVL LOWER HEATING VALVE CONNECTOR IC4 LOWER HEATING INTERFACE CONNECTOR CHVU TOP HEATING VALVE CONNECTOR ICA CO...

Page 31: ...r hoses are in good conditions when holding them stay far from belts pulleys and hot surfaces Hot Surface The compressor discharges exhaust pipes and other engine components can be extremely hot Rotat...

Page 32: ...with the preservation and pollutinon reduction of the environment creating economic growth through the Reverse Logistics Program According to Law 12 305 2010 the environmentally adequate destination...

Page 33: ...Valeo Climatiza o do Brasil Ve culos Comerciais S A Av Rio Branco 4688 Bairro S o Crist v o CEP 95060 145 Caxias do Sul RS Brasil Tel 55 54 2101 5700 www valeo thermalbus com br...

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