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Condenser Fan

Condenser  fan  and  the  compressor  will  only  work  at 
“Cool Mode”.

Refrigerant Fluid

Its main goal is dissipate the heat out, which was 
absorbed  by  the  refrigerant  fluid  along  the 
refrigeration system. 
At  the  condenser,  the  overheat  refrigerant  fluid  is 
sent  to  outside  losing  its  force,  changing  from 
gaseous state to liquid state.

Condenser

Drier filter

Tiene  la  finalidad  de  retener  impurezas  y/o 
humedad  que  pueda  haber  en  el  sistema 
impidiendo que lleguen en la válvula de expansión.

Valve hinders the refrigerant inlet that comes from 
de condenser at high pressure and its goal is adjust 
the  refrigerant  gas  flow  that  passed  by  the 
evaporator looking for making the pressure steady 
and temperature at the capillary tubes output.

Compressor

When it is working, the compressor sucks the refrigerant 
fluid  from  evaporator  at  gaseous  state  and  under  low 
pressure,  compressing  it,  so  temperature  and  pressure 
increase, then the compressor puts it into the condenser.

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Compressor Operation

It  is  started  up  by  the  vehicle  engine  though  a 
pulley-and-belt  system  and  put  into  action  by  an 
electromagnetic  clutch  when  air  conditioning  is 
operating at “Cool Mode”.

Evaporator Fan

Evaporator fans are working at cool and fan modes, 
fans can be set in two speeds. 
Sped control can be manual or automatic.

Temperature Sensor

The  interior  temperature  is  measured  by  the 
temperature sensor placed at the air return spot.

Pressure Switches

Pressure switches are electric devices that monitor the air 
conditioning  equipment  operation  pressure.  Every  time  a 
strong change happens from the NORMAL temperature, 
they turn off the compressor immediately to avoid break.
Observation:  pressures are always monitored, even if the 
air conditioning is turned off.

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Evaporators

Now  at  evaporators,  the  refrigerant  fluid,  at  low 
pressure, turns from liquid to gaseous state, 
absorbing  the  interior  heat  of  the  vehicle  in  this 
process. 

Controller

It  is  installed  in  the  instrument  panel,  it  offers  to  the 
driver to set-point of temperature, to see by display the 
interior temperature, offering full climatic control inside 
de bus.
Set-point:  it is the temperature the driver wishes to set 
inside the vehicle for passengers. 

Relay Board

Relay board has the controller controls, condenser fan 
control, evaporator control and compressor control.

Air filter

Air  return  filter  retains  impurities  from  air  avoiding 
any block of dirt at evaporator capillary tubes and 
coil.

Air circulation

Air being cooled by the evaporator, then it follows 
to the bus interior through fans.

Drain

It  is  a  way  to  get  the  condensed  moisture  from 
evaporator tubes from the condensed tray to putting 
out.

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ELECTRIC SYSTEM

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Expansion Thermostatic Valve

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Solenoid Valve

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Solenoid valve is applied to stop refrigerant flow through a 
line.  It  is  a  closing  valve  controlled  remotely  and  under 
electric operation.

AIR CONDITIONING OPERATION

It is inside the air conditioning equipment, inside the 
system. It works absorbing the heat from the interior 
/ room of the vehicle, at the evaporator, and then it 
goes to the condenser where the heat is thrown to 
the outside. VALEO Climatização do Brasil - Veículos 
Comerciais  S/A,  products  apply  refrigerant  R134a, 
according to the Protection Environmental Law.

CC 430 P3

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Summary of Contents for CC 430 P3

Page 1: ...Rev 00 April 2022 Code 036 00082 002 Owner s Manual Warranty Certi cate CC 430 P3 AIR CONDITIONER DOUBLE DECKER...

Page 2: ...______________________________ 11 2 3 2 Auto Mode Compressor_____________________________________ 12 2 3 3 Heating___________________________________________ 12 2 4 Compressor Enabler Disabler________...

Page 3: ...s essential that the operating and maintenance instructions described in this manual are followed and executed periodically The controls installed by VALEO Climatiza o do Brasil Ve culos Comerciais S...

Page 4: ...ed person c If the warranty certificate and or the serial number of the product are adulterated overwritten or damaged d If defects or unsatisfactory performance are caused by the use of non original...

Page 5: ...mestral check list 2 Clean the evaporator capillary tube coil Apply only water and neutral non aggressive soup to cooper and aluminum See note 3 Clean the evaporator drain 4 Check out the oil retainer...

Page 6: ...ery tree months it can be earlier depending on the frequency of operation of the air conditioning system quantity of passengers and resistivity of the environment where it is driven This cleaning is t...

Page 7: ...efrigerant gas charge Note in case the installation is bad VALEO Agent Authorized Service Net will have to call the OEM Plant first then get an authorization to do the service print and issue the Invo...

Page 8: ...r Conditioner Upper Defroster optional Driver Defroster optional Condenser Upper Central Evaporators Compressor Evaporator Lower Floor Note Illustrative drawing Fluid Piping A C Refrigerant Water Pipe...

Page 9: ...a strong change happens from the NORMAL temperature they turn off the compressor immediately to avoid break Observation pressures are always monitored even if the air conditioning is turned off ELECTR...

Page 10: ...ntrol Panel Description 3 5 4 6 2 1 9 8 7 10 SC2000 HVAC DD Item Description Function 1 ON OFF Turns the product on off 2 AC Indicates that the compressor is ready for operation 3 Increase the upper f...

Page 11: ...y mode if the ECU does not communicate with the panel after 1 minute the ECU automatically starts operating after 1 minute When starting the panel the auto mode is activated the corresponding key is l...

Page 12: ...ning off If it is deactivated directly after activation it will continue to function for 1 minute In case of a change in heating cooling2 1 3 Heating The heating mode is controlled by the Set Point an...

Page 13: ...able it is activated by pressing the key There are three different operating modes for the Re Heat function based on the external temperature and the parameters defined in the configuration 1 External...

Page 14: ...on the severity of the failure charges can be disconnected The error table can be visualized when there is an exclamation mark on the screen and the Auto key is pressed The current error is indicated...

Page 15: ...desired position Inspect the wire harnesses Replace valve F06 Proportional motor water valve Lower Floor The proportional motor water valve could not be calibrated or failed to reach the desired posi...

Page 16: ...Cause Solution F13 Duct sensor Upper floor Sensor open Inspect the wire harnesses Replace sensor F14 Duct sensor Lower floor Sensor open Inspect the wire harnesses Replace sensor F15 Return temperatu...

Page 17: ...led 1 valve is controlled 0 1 1 P06 Movement time limit for the proportional motor water valve Maximum time the proportional valve needs to reach the desired position 1 20 5 P07 Hysteresis start of th...

Page 18: ...Scale 10 1 meaning 10 1 C 1 50 10 P19 Time for the air recirculation valve to remain closed using the key min Time in minutes for the air recirculation valve to remain closed after pressing the air re...

Page 19: ...ulation valve off position Position that the valve takes when the system is turned off 0 255 255 V lvula fechada 255 P28 Using the duct sensor 0 Duct temperature 2 Not used 0 2 0 P29 Reserved P30 Rese...

Page 20: ...ature is well below the set point for a few seconds Ventilation ON in seconds 10 255 15 P44 No ventilation below the set point temporary ventilation OFF In the case of P42 0 it turns on the ventilatio...

Page 21: ...0 P56 Value above SETPOINT in which the evaporator fan speed changes from low to high on the lower floor Threshold value in C in which the evaporator fan changes from the first to the second level Sca...

Page 22: ...per and Lower Maximum allowed difference between the Upper and Lower Floor Set point 0 5 5 P63 Evaporator Fans Type of Fan used Brush fan 0 Electric fan 1 0 1 1 P64 Condenser Fans Type of Fan used Bru...

Page 23: ...network 0 Disabled extra communication 1 Enabled second CAN network 2 Enabled Marcopolo CAN protocol 0 2 0 P72 Temperature reading offset Adjusts ADC points to compensate reading 0 255 25 P73 Maximum...

Page 24: ...3 h Nominal Current 51A 25A Fan Model Axial Fan Quantity 4 Air Flow 11 600 m3 h Nominal Current 34A Model Alternative type Bock FKX 40 655K Displacement 650 CM3 Allowed Maximum Rotation 3 500 RPM Lubr...

Page 25: ...p 6 6 CC430 Right Side Upper Evaporator Tray 1 7 CC430 Lower Closure Upper Evaporator 1 8 CC430 ELITE Upper Evaporator RH II Side Closure 1 9 CC430 ELITE Side Closure I Right Side Upper Evaporator 1 1...

Page 26: ...Woory 1 8 CC430 Lower Evaporator Duct w 4 Fans 1 9 CC430 Lower Evaporator Module Electric Harness 1 10 DD Lower Air Renewall Flap 1 11 DD Bottom Closure Complement w Heating 1 12 CC430 P3 Bottom Evapo...

Page 27: ...ube 165 mm 1 7 Dryer Filter Tube Set X Liquid Line CC430 MPHE 1 8 CASTEL 5 8 1078 5S Solenoid Valve Tube Set 1 9 Liquid Tank Dryer Filter Liquid Display REF SG 11119 1 10 Ajustable Clamp 76 95 Stainle...

Page 28: ...TY 1 BOCK FKX40 655K 755K Compressor 1 2 Compressor Sealing Gaskets Set 1 3 Compressor Valve Board Set 2 4 Compressor Oil Pump 1 5 Compressor Sealing Seal 1 6 BOCK FKX40 Piston Set 4 7 Compressor Bear...

Page 29: ...N QTY 1 SC 2000 Controller 1 2 A C DD ECU Controller Module 1 3 24V Water Pump 1 4 High Pressure Switch 1 5 Low Pressure Switch 1 6 External Temperature Sensor 1 7 EPCOS 3K Temperature Sensor 1 8 Fuse...

Page 30: ...ACE CONNECTOR 2 CEXT EXTERNAL TEMPERATURE CONNECTOR IC3 TOP HEATING INTERFACE CONNECTOR CHVL LOWER HEATING VALVE CONNECTOR IC4 LOWER HEATING INTERFACE CONNECTOR CHVU TOP HEATING VALVE CONNECTOR ICA CO...

Page 31: ...r hoses are in good conditions when holding them stay far from belts pulleys and hot surfaces Hot Surface The compressor discharges exhaust pipes and other engine components can be extremely hot Rotat...

Page 32: ...with the preservation and pollutinon reduction of the environment creating economic growth through the Reverse Logistics Program According to Law 12 305 2010 the environmentally adequate destination...

Page 33: ...Valeo Climatiza o do Brasil Ve culos Comerciais S A Av Rio Branco 4688 Bairro S o Crist v o CEP 95060 145 Caxias do Sul RS Brasil Tel 55 54 2101 5700 www valeo thermalbus com br...

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