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Appendix

20

Installation and maintenance instructions atmoMAG 0020273765_00

Appendix
A

Commissioning checklist

No.

Procedure

Comment

Required tool

1

Checking the water filter

Check for availability.

2

Check the starting water flow rate
before start-up

The water flow rate must not exceed
the maximum value.

3

Starting up the product

4

Check the entire gas route for tightness

Use leak detection spray or a leak
detector.

Leak detection spray/leak detector

5

Check the entire water route for tight-
ness

Carry out a visual check.

6

Checking that the flue gas sensor
works correctly

See section "Checking that the flue gas
sensor works correctly".

Vaillant flue gas restrictor

7

Measuring the chimney draught

The maximum draught must not ex-
ceed 15 Pa. If the draught is too great,
the chimney draught must be restricted
using suitable measures.

Analyser for chimney draught

8

Checking combustion

Check for flue gas exit.
Target value for nominal heat input:
Only carry out the measurement after
ten minutes of normal operation.

Natural gas: CO 200 ppm
Liquefied petroleum gas: CO
300 ppm

Dew point hygrometer
CO analyser

9

Checking the gas flow pressure

See section "Checking the gas flow
pressure".

U-tube or digital manometer

10

Switching off the product and switching
it back on again

11

Setting the domestic hot water function

12

Handing over the operating instructions
to the customer

B

Troubleshooting

Symptom

Possible cause

Measure

The product does not work. The
LED does not light up.

Battery flat

1.

Replace the battery.

2.

Ensure that the cold-water isolation valve is open.

3.

If required, clean the strainer in the cold water inlet.

The LED flashes blue for up
to ten minutes after water is
drawn. Loud over-ignition.

Low battery charge

Replace the battery.

The product cannot be started
up. The LED flashes red for up
to ten minutes after water is
drawn.

The gas supply is interrupted.

1.

Secure the gas supply.

2.

For liquefied petroleum gas: Replace an empty gas cylinder
with a full one.

3.

Ensure that the isolation valve on the gas connection is
open.

There is air in the gas supply
line.

Open and close the water tap several times in order to remove
air from the gas supply.

Fault in the ignition device

1.

Check the cable connection for the plug contact.

2.

Replace the electrodes.

The servomotor is defective.

Replace the servo valve.

The product switches off during
operation. The LED flashes red.

The gas supply is interrupted.

1.

Secure the gas supply.

2.

For liquefied petroleum gas: Replace an empty gas cylinder
with a full one.

3.

Ensure that the isolation valve on the gas connection is
open.

There is air in the gas supply
line.

Open and close the water tap several times in order to remove
air from the gas supply.

Ionisation flow too low.

Check the ionisation flow.

Summary of Contents for atmoMAG MAG mini 114/1 I

Page 1: ...llation and maintenance instructions atmoMAG MAG mini 4 1 I AT DE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 492191 18 0 Fax 492191 18 2810 info vaillant de www vaillant de ...

Page 2: ...equired setting the water flow rate 11 6 3 Gas conversion 11 6 4 Gas conversion 11 6 5 Checking that the flue gas sensor works correctly 11 6 6 Checking the gas flow pressure 12 6 7 Checking leak tightness 13 6 8 Handing the product over to the end user 13 7 Troubleshooting 13 7 1 Detecting and eliminating faults 13 7 2 Eliminating faults in the product 13 8 Inspection and maintenance 13 8 1 Procu...

Page 3: ...pon ents installing and fitting the product in accord ance with the product and system approval compliance with all inspection and main tenance conditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP code Any other use that is not specified in these in structions or use beyond that specified in this document shall be considered improper use Any direc...

Page 4: ...on air 1 3 7 Risk of death due to explosive and flammable materials Do not use the product in storage rooms that contain explosive or flammable sub stances such as petrol paper or paint 1 3 8 Risk of death from escaping gas What to do if you smell gas in the building Avoid rooms that smell of gas If possible open doors and windows fully and ensure adequate ventilation Do not use naked flames e g l...

Page 5: ...l Liquid gas accumulates at floor level If the product is installed below ground level liquid gas may accumulate at floor level if there are any leaks In this case there is a risk of explosion Make sure that liquid gas cannot escape from the product or the gas line under any circumstance 1 3 14 Risk of material damage caused by using an unsuitable tool Use the correct tool 1 4 Regulations directiv...

Page 6: ...P Gas boiler category G31 Permitted gas types with connection pressures Pnom Maximum heat output Pmin Minimum heat output Qnom Maximum heat input Qmin Minimum heat input Pw max Maximum permissible water pressure Serial number 7th to 16th digit product article number 3 2 Product design 6 7 8 9 11 10 12 13 1 2 4 5 3 1 Down draught diverter 2 Flue gas sensor 3 Safety cut out 4 Heat exchanger 5 Burner...

Page 7: ...R 1 2 hot water connection Observe the following clearances for all product types a 92 mm b 85 mm c 100 mm without thermal isolator device c 145 mm with thermal isolator device 4 3 Minimum clearances B A C C D Minimum clearance A 50 mm B 180 mm optimum approx 250 mm C 20 mm optimum approx 50 mm D 500 mm in front of the heat generator to enable easy access for maintenance work may be provided by an...

Page 8: ...nd maintenance instructions atmoMAG 0020273765_00 4 4 Dimensions 310 255 172 5 50 26 244 115 113 61 4 min 20 120 min 20 Ø110 235 452 113 A 392 579 580 451 Height dimension A Germany Austria MAG mini 114 1 I P INT 465 mm 465 mm ...

Page 9: ...ring capacity of the wall 2 Note the total weight of the product 3 Only use fixing material that is permitted for the wall 4 If required ensure that mounting apparatus on site has sufficient load bearing capacity 5 Wall mount the product as described 6 Drill the holes for the fixing screws while taking into consideration the dimensions 7 To secure the product depending on the installation site use...

Page 10: ...as tank has been purged properly before installing the product If required contact the filler or the liquid gas supplier 5 3 Using the correct gas type Using the incorrect gas type may cause fault shutdowns in the product Ignition and combustion noise may occur in the product Only use the gas type listed on the data plate 5 4 Integration into a solar system The inlet temperature must not exceed 45...

Page 11: ...Clockwise rotation Increase the starting flow rate Anti clockwise rotation Decrease the starting flow rate 6 3 Gas conversion If the product is installed in a mobile home it must not be converted to a different gas type using a conversion set other than the one specified on the data plate Leave the product in the gas type setting that was set at the factory 6 4 Gas conversion 1 Observe the applica...

Page 12: ...h 1 a second time If the fault clearance does not work or the product is re peatedly blocked by a safety device check the product or contact Vaillant Customer Service In this case shut down the product 6 6 Checking the gas flow pressure 1 Close the gas stopcock Unscrew the sealing screw 1 from the test nipple on the gas valve assembly Remove the seal Connect a manometer to the test nipple on the g...

Page 13: ...switch the product off and on again by pressing the main switch twice If resetting fails or the product is repeatedly blocked by a safety device carry out a complete functional check and a visual check for damage loose connection cables loose components etc If required contact Vaillant Cus tomer Service Only start the product up again once the fault has been eliminated 8 Inspection and maintenance...

Page 14: ...r with the wa ter valve B C A 11 Unscrew the union nuts from the water connection for the heat exchanger on the burner 12 Remove four screws 13 Raise the burner slightly and carefully pull the burner forwards and out 8 4 Cleaning the burner 1 Use a brass wire brush to carefully remove combustion residues from the burner without damaging the burner 2 Clean the jets injectors and burner rails with a...

Page 15: ...draught diverter Page 15 2 Blow any dust and dirt out of the slits in the down draught diverter Use a soft brush to remove any dust and greasy dirt from the outside of the down draught diverter Only use water if the flue gas sensor has been removed 8 8 Removing the heat exchanger D B C A Caution Risk of material damage caused by dam age to the heat exchanger Damage that occurs when installing and ...

Page 16: ...ection into the product s retainer and secure the clip 7 Secure the cold water connection line to the cold water connection again 8 Check whether the temperature selector spindle can be turned Otherwise loosen the clamps on the temperat ure selector spindle remove these and clean the tem perature selector spindle 9 Check the stuffing box for tightness If a stuffing box is leaking replace the water...

Page 17: ...Note Deviations of 10 are permitted Remove the manometer Place the sealing screw and the seal on the test nipple tighten the sealing screw and check that it is leak tight Conditions The deviation is greater than 10 Check whether the correct burner jets have been used in the injector rail for the burner by comparing the labels on the burner jets with the specifications in the tables of gas settings...

Page 18: ...t use rechargeable batteries 8 15 Completing inspection and maintenance work Install all of the components in reverse order Install the product casing Page 9 Start up the product Check that all control regulation and monitoring devices and in particular the flue gas sensor Page 11 are working properly Check that the product and the flue system are leak tight Log all maintenance work that is carrie...

Page 19: ...ructions 19 Der flächendeckende Kundendienst für ganz Österreich ist täglich von 0 bis 24 Uhr erreichbar Vaillant Kundendienst techniker sind 365 Tage für Sie unterwegs sonn und feier tags österreichweit Applicability Germany Auftragsannahme Vaillant Kundendienst 02191 5767901 ...

Page 20: ...n 11 Setting the domestic hot water function 12 Handing over the operating instructions to the customer B Troubleshooting Symptom Possible cause Measure The product does not work The LED does not light up Battery flat 1 Replace the battery 2 Ensure that the cold water isolation valve is open 3 If required clean the strainer in the cold water inlet The LED flashes blue for up to ten minutes after w...

Page 21: ...the safety cut out or flue gas sensor Check how the cables are laid The safety cut out or flue gas sensor is defective 1 Check the safety cut out and flue gas sensor 2 Replace the defective component C Tables of gas settings Applicability Germany OR Austria Factory set gas setting Unit type for Natural gases Liquefied petro leum gases Label on the data plate 2H G20 2 kPa 20 mbar 3P G31 5 kPa 50 mb...

Page 22: ...9 Green connection cable E Inspection and maintenance interval The table below lists the manufacturer requirements with respect to minimum inspection and maintenance intervals If na tional regulations and directives require shorter inspection and maintenance intervals you should observe these instead of the intervals listed Each time inspection and maintenance work is carried out carry out the req...

Page 23: ...hanger shaft If required at least every 2 years 15 Visually inspecting the test nipples and hoses Annually 16 Interrupt the thermocurrent by disconnecting the connection between the thermocouple and holding magnet The product must be shut down Annually 17 Checking the water valve If required at least every 2 years 16 18 Logging flue gas measured values and any maintenance work that was carried out...

Page 24: ...1 000 Pa Min permissible water pressure Pw min when the temperature se lector is positioned at hot 0 16 bar 16 000 Pa Flue gas temperature at max heat output 200 Flue gas temperature at min heat output 105 Min chimney draught 1 5 Pa Min chimney draught when using a thermal flue non return flap 10 0 Pa Technical data Liquid gas G31 Applicability Germany OR Austria MAG mini 114 1 I P INT Gas flow ra...

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Page 28: ...etzbetreiber info vaillant at termin vaillant at www vaillant at www vaillant at werkskundendienst Vaillant Deutschland GmbH Co KG Berghauser Str 40 D 42859 Remscheid Telefon 02191 18 0 Telefax 02191 18 2810 Auftragsannahme Vaillant Kundendienst 02191 5767901 info vaillant de www vaillant de These instructions or parts thereof are protected by copyright and may be reproduced or distributed only wi...

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