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VAG Operation and Maintenance Instructions • 3

1  General

1.1  Safety

These Operation and Maintenance Instructions must 

be observed and applied at all times along with the 

general “VAG Installation and Operation Instructions 

for Valves” (see www.vag-group.com / Category: Ins-

tallation and Operation Instructions).

When using this valve, the generally acknowledged rules of tech-

nology have to be observed (e.g. international standards, etc.) The 

installation must only be carried out by qualified staff (see also 

Section 7.1 General safety instructions). For further technical in-

formation such as dimensions, materials or applications, please 

refer to the respective documentation (KAT-A 1912).

VAG valves are designed and manufactured to the  highest stan-

dards and their safety of operation is generally ensured. However, 

valves may be potentially dangerous if they are operated impro-

perly or are not installed for their intended use.

Everyone dealing with the assembly, disassembly, operation, 

maintenance and repair of the valves must have read and under-

stood the complete Operating and Maintenance Instructions (and 

also Accident Prevention Regulations and ANSI Z535).

Before removing any protective devices and/or performing any 

work on the valves, depressurise the pipeline section and ensure 

it is free of hazards. Unauthorised, unintentional and unexpected 

actuation as well as any hazardous movements caused by stored 

energy (pressurised air, water under pressure) must be prevented.

In case of equipment that must be monitored and inspected, all 

relevant laws and regulations, such as the Industrial Code, the 

Accident Prevention Regulations, the Ordinance of Steam Boilers 

and instructional pamphlets issued by the Pressure Vessels Study 

Group must be complied with. In addition, the local accident pre-

vention regulations must be observed.

1.2  Proper use

The VAG DUOJET

®

 Automatic Air Valve is a valve for flanging to 

the pipeline.

The standard type is suitable for the automatic aeration and ven-

ting of water supply systems.

For the respective technical application ranges (e.g. operating 

pressure, medium, temperature) please refer to the product-rela-

ted documentation (KAT 1912-A).

For any alternative operating conditions and applications, the 

manufacturer’s written approval must be obtained!
These Operation and Maintenance Instructions contain important 

information on the safe and reliable operation of the VAG DUO-

JET

®

 Automatic Air Valve.

Observing these Operation and Maintenance Instructions helps 

you to:
• Prevent hazards
• Reduce repair costs and down-time of the valve and/or the en-

tire equipment

• Improve the operational safety and useful life of the equipment.

1.3  Identification

According to DIN EN 19 all valves bear an identification label spe-

cifying the nominal diameter (DN), nominal pressure (PN), body 

material and the manufacturer’s logo.

A rating plate is attached to the body and contains at least the 

following information:

VAG

 

Manufacturer’s name 

Valve type

DN

 

Nominal diameter of the valve

PN

 

Nominal pressure of the valve
Body material EN-JS 1030 (GGG-40)
Date of manufacture

2  Transport and Storage

2.1  Transport

For transportation to its installation site, the valve must 

be packed in stable packaging material suitable for the 

size of the valve. It must be ensured that the valve is pro-

tected against atmospheric influences and external da-

mage. When the valve is shipped under specific climatic 

conditions (e.g. overseas transport), it must be specially 

protected and wrapped in plastic film and a desiccant 

must be added.

The factory-applied corrosion protection and any assemblies 

must be protected against damage by external influences during 

transport and storage.

The VAG DUOJET

®

 Automatic Air Valve must be transported and 

stored in a secure transport position. It is recommended to affix 

retaining bolts to the flange base for transport, if required.

Picture 1: Transport position (top view)

2.2  Storage

The elastomeric parts (seals) must be protected against direct 

sunlight and/or UV light as otherwise their long-term sealing 

function cannot be guaranteed. Store the valve in a dry and well-

aerated place and avoid direct heat. Protect any assembly com-

ponents  necessary for the satisfactory function of the valve such 

as the ball and the small orifice for air release during operation 

against dust and other dirt by adequate covering.

Summary of Contents for DUOJET Series

Page 1: ...KAT B 1912 Edition2 01 18 Operation and Maintenance Instructions VAG DUOJET Automatic Air Valve...

Page 2: ...nstallation note 6 4 4 1 Installation position downstream from pumps 7 4 4 2 Installation in standpipes 7 4 4 3 Discharging splashing or surge water 7 4 5 Assembly instructions and fittings 8 5 Set up...

Page 3: ...ng pressure medium temperature please refer to the product rela ted documentation KAT 1912 A For any alternative operating conditions and applications the manufacturer s written approval must be obtai...

Page 4: ...waste water For information about the corresponding temperature limits please refer to the product related technical documentati on KAT A 1912 In case of alternative operating conditions and applicat...

Page 5: ...e performance data The small venting cross section is for venting small amounts of air during operation under full internal overpressure Picture 6 Air release small cross section Installation should t...

Page 6: ...y 600 mm DN 600 1 2 3 4 1 Venting valve 2 Manually operated air inflow and release flush valve 3 Central stop valve 4 Additional flush and discharge valve 4 2 3 Water flow rate The water flow rate asc...

Page 7: ...ities during the filling process If the VAG DUOJET Automatic Air Valve is installed directly on the standpipe there is a risk of the ball closing prematurely To prevent premature closing we recommend...

Page 8: ...sidue or dirt particles are present in the pipeline they may clog the installation while the pipeline is being purged This may impair the function of the valve or even block it In particular after rep...

Page 9: ...shaft as well as drain Condition of measures for thermal insulation Condition of additional protective measures against infiltration of dirt microbes and rain water in the shaft 6 3 1 Design The desig...

Page 10: ...disassemble and remove foreign matter Internal pressure too low To achieve tightness internal pressure must be at least 3 m water column Replace gasket with a low pressure gasket 0 1 1 bar Deposits f...

Page 11: ...Edition2 01 2018 VAG GmbH Carl Reuther Str 1 68305 Mannheim Germany Tel 49 621 749 0 Fax 49 6 21 749 2153 info vag group com www vag group com...

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