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VAG Operation and Maintenance Instructions • 10

6.3.3  Replacement of the seals (3.2 and 8)

• Unfasten the cylindrical screws (9) crosswise
• Lift off cover (2) of the valve
• The seals, float, shell and shut-off device can now be removed
• The seal (3.2) is attached to the float (part 3.1) by cyanoacrylate

adhesive (rapid set adhesive). When replacing the seal, pull it off

the float and then glue the new seal to the float.

• For subsequent reassembly, place the shell into the body. Place

the float into the shell, insert the seal (part 8) as well as the

retaining washer (part 7) into the cover and centre it. Insert the

shut-off device into the guide screw (part 6) and place the cover

onto the body. Fasten the hexagon socket screws crosswise.

Cylinder screw (9)

M 12

M 16

M 20

30 Nm

10 Nm

20 Nm

Table  1: Cylinder screw tightening torques

Plug (11)

G½“

30 Nm

For all repair and maintenance work, please observe 

the general safety instructions described in Section 6.1!

7  Trouble-shooting

Table  2: Plug tightening torques

Problem

Cause

Remedial action

Leaking main air valve

Foreign matter stuck in seat 

area

Flush valve, possibly disassemble and remove foreign 

matter

Internal pressure too low

To achieve tightness internal pressure must be at least 

3 m water column. Replace gasket with a low pressure 

gasket (0.1 - 1 bar)

Deposits from medium on the 

seat

Open cover, clean seat section

Sealing damaged

Replace sealing (recommendation: replacement after a 

maximum of 5 years) see 6.3.3

Improper installation position

Change installation position

Leaky air release orifice

Foreign matter stuck in air 

release orifice

Flush valve, possibly disassemble and remove foreign 

matter

Sealing defective

Replace sealing (recommendation: replacement after a 

maximum of 5 years) see 6.3.3

Air release orifice rate too small

Operational characteristics 

were changed

Check layout and operational characteristics, if neces-

sary, install special air release orifice with larger release 

bore

Outlet clogged

Insect infestation

Clean valve and attach insect protection

6.3.4  Bolt tightening torques

8  How to contact us

Head office

VAG GmbH 

Carl-Reuther-Str. 1 

68305 Mannheim  

Germany

Telephone: +49 (621) 749-0 

Fax: +49 (621) 749-2153

[email protected] 

http://www.vag-group.com

Service

Our service hotline can be reached 24/7 world-wide. In case of 

emergency, please contact us by phone.

Service hotline: +49 621 - 749 2222

Service per email: service@vag-

group

.com

Summary of Contents for DUOJET Series

Page 1: ...KAT B 1912 Edition2 01 18 Operation and Maintenance Instructions VAG DUOJET Automatic Air Valve...

Page 2: ...nstallation note 6 4 4 1 Installation position downstream from pumps 7 4 4 2 Installation in standpipes 7 4 4 3 Discharging splashing or surge water 7 4 5 Assembly instructions and fittings 8 5 Set up...

Page 3: ...ng pressure medium temperature please refer to the product rela ted documentation KAT 1912 A For any alternative operating conditions and applications the manufacturer s written approval must be obtai...

Page 4: ...waste water For information about the corresponding temperature limits please refer to the product related technical documentati on KAT A 1912 In case of alternative operating conditions and applicat...

Page 5: ...e performance data The small venting cross section is for venting small amounts of air during operation under full internal overpressure Picture 6 Air release small cross section Installation should t...

Page 6: ...y 600 mm DN 600 1 2 3 4 1 Venting valve 2 Manually operated air inflow and release flush valve 3 Central stop valve 4 Additional flush and discharge valve 4 2 3 Water flow rate The water flow rate asc...

Page 7: ...ities during the filling process If the VAG DUOJET Automatic Air Valve is installed directly on the standpipe there is a risk of the ball closing prematurely To prevent premature closing we recommend...

Page 8: ...sidue or dirt particles are present in the pipeline they may clog the installation while the pipeline is being purged This may impair the function of the valve or even block it In particular after rep...

Page 9: ...shaft as well as drain Condition of measures for thermal insulation Condition of additional protective measures against infiltration of dirt microbes and rain water in the shaft 6 3 1 Design The desig...

Page 10: ...disassemble and remove foreign matter Internal pressure too low To achieve tightness internal pressure must be at least 3 m water column Replace gasket with a low pressure gasket 0 1 1 bar Deposits f...

Page 11: ...Edition2 01 2018 VAG GmbH Carl Reuther Str 1 68305 Mannheim Germany Tel 49 621 749 0 Fax 49 6 21 749 2153 info vag group com www vag group com...

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