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VAG Operation and Maintenance Instructions • 5

4.1  Conditions required on site

When installing the pipeline flange it must be horizontal, plane pa-

rallel and flush.

Aeration and venting valves should be installed as 

close as possible to the pipe being vented to avoid 

long supply lines from collect-ing stagnating water 

(hygienic problems, higher costs, regular flushing). In 

addition, long supply lines may result in limited venting 

function as well as be associated with the risk of free-

zing (the supply line or the air valve itself). 

In case of mechanical works around the valve causing dirt (e.g. 

painting, working with concrete etc.), the valve must be protected 

by adequate covering.

For assembly in drinking water pipelines, suitable sealing mate-

rials, lubricants and process materials must be used which are 

approved for use in drinking water pipelines.

Before putting the valve into operation, clean and purge the corre-

sponding pipeline sections. 

4.2  Installation location

To ensure the trouble-free function and long service life of the val-

ve, several factors have to be taken into account when positioning 

the valve.

The VAG DUOJET

®

 Automatic Air Valve can be installed in sta-

tions, in the open or in  chambers.

4  Installation into the pipeline

3.3.4  Air release valve performance data

The small venting cross-section is for venting small amounts of air 

during operation under full internal overpressure.

Picture 6: Air release – small cross-section

Installation should take place at the high points of the pipeline. For 

direct installation of the VAG DUOJET

®

 Automatic Air Valve on a 

standpipe we recommend the use of an orifice plate upstream 

of the valve. Chamber  structures must be built and equipped in 

accordance with DVGW data sheet W 358.

4.2.1  Installation in pipeline < DN 600

For pipelines < DIN 600 it is wise to use a sufficiently dimensioned 

venting dome. If not verified in detail, the venting dome can be 

considered sufficiently dimensioned if its construction height mat-

ches the diameter of the pipeline and has the diameter of approxi-

mately half the diameter of the pipeline. A central stop valve, an air 

valve and, if required, a device for manually activated aerating and 

venting or flushing are required. The central stop valve upstream 

from the air valve allows it to be installed or dismantled without 

interrupting operations. Because the air valve stopped by the stop 

valve is under pressure a vent plug is provided on the air valve to 

release pressure. In place of a plug, an installed valve operated 

manually simplifies aeration and venting and can also be used as 

a flush valve.

Picture 7: Pipeline  < DN 600

~ DN

~ 0,5 DN

1

2

3

1

: Venting  valve

2

: Manually operated air inflow and release, flush 

 valve

3

: Central stop valve

Summary of Contents for DUOJET Series

Page 1: ...KAT B 1912 Edition2 01 18 Operation and Maintenance Instructions VAG DUOJET Automatic Air Valve...

Page 2: ...nstallation note 6 4 4 1 Installation position downstream from pumps 7 4 4 2 Installation in standpipes 7 4 4 3 Discharging splashing or surge water 7 4 5 Assembly instructions and fittings 8 5 Set up...

Page 3: ...ng pressure medium temperature please refer to the product rela ted documentation KAT 1912 A For any alternative operating conditions and applications the manufacturer s written approval must be obtai...

Page 4: ...waste water For information about the corresponding temperature limits please refer to the product related technical documentati on KAT A 1912 In case of alternative operating conditions and applicat...

Page 5: ...e performance data The small venting cross section is for venting small amounts of air during operation under full internal overpressure Picture 6 Air release small cross section Installation should t...

Page 6: ...y 600 mm DN 600 1 2 3 4 1 Venting valve 2 Manually operated air inflow and release flush valve 3 Central stop valve 4 Additional flush and discharge valve 4 2 3 Water flow rate The water flow rate asc...

Page 7: ...ities during the filling process If the VAG DUOJET Automatic Air Valve is installed directly on the standpipe there is a risk of the ball closing prematurely To prevent premature closing we recommend...

Page 8: ...sidue or dirt particles are present in the pipeline they may clog the installation while the pipeline is being purged This may impair the function of the valve or even block it In particular after rep...

Page 9: ...shaft as well as drain Condition of measures for thermal insulation Condition of additional protective measures against infiltration of dirt microbes and rain water in the shaft 6 3 1 Design The desig...

Page 10: ...disassemble and remove foreign matter Internal pressure too low To achieve tightness internal pressure must be at least 3 m water column Replace gasket with a low pressure gasket 0 1 1 bar Deposits f...

Page 11: ...Edition2 01 2018 VAG GmbH Carl Reuther Str 1 68305 Mannheim Germany Tel 49 621 749 0 Fax 49 6 21 749 2153 info vag group com www vag group com...

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