UV Pure Technologies Crossfire Technology Hallett 1000NC Instruction Manual Download Page 42 | Manualshive

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Hallett Instruction Manual

Released on 8-Aug-19

– GH2B

Page 42

UV Pure Technologies Inc. © 2019

AMALGAM SYSTEM

LPHO SYSTEM

Figure 7.9B

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Summary of Contents for Crossfire Technology Hallett 1000NC

Page 1: ...SF International NSF ANSI 61 Section 8 for material safety only and NSF ANSI 372 Not certified by WQA for contaminant reductions or structural integrity UV Pure Technologies Inc ULTRAVIOLET WATER DISI...

Page 2: ...Pure Technologies Inc Publication Number GH2B August 2019 NOTICE THANK YOU By purchasing a UV system with Crossfire Technology you can now be certain that your application is receiving world class tr...

Page 3: ...d into the largest units to not only provide higher UV output but also increased stability over a wider range of operating temperatures In addition the amalgam lamps can be cycled more often than conv...

Page 4: ...and fault resolution The Hallett has a built in purge valve The purge valve eliminates the need to shut down the unit in the event of no water flow for hours or even days as long as a pressurized wat...

Page 5: ...Option 19 5 Operating Instructions 19 Unit Functions 20 Navigating the Menus 21 Starting the Unit 24 Plugging in the Hallett for the first time 24 Flushing Instructions 25 Shutting Down of Unit and Se...

Page 6: ...tion or is dropped or damaged in any manner Return the unit to the nearest authorized service facility for examination repair or electrical or mechanical adjustment 11 Connect the unit only to a circu...

Page 7: ...cing lamps The lamps in the unit emit ultraviolet UV light that can cause permanent damage to the skin eyes Never look at the lamp when it is operating Do not plug the unit in unless it is properly in...

Page 8: ...al on all units Automatic Solenoid Shutoff Valve Optional on all units Wetted Parts4 Meets NSF ANSI 61 NSF ANSI 372 1 Purging requires pressure to work properly The optional shutoff valve requires min...

Page 9: ...tandard Standard Standard Lamp Heaters No Standard Standard Standard Standard 4 20mA Output Optional Optional Optional Optional Optional Modbus connectivity Optional Optional Optional Optional Optiona...

Page 10: ...tivity Optional Optional Optional Power Draw 403W 222W 196W Inlet Outlet Port size 2 MNPT 1 MNPT 1 MNPT Nominal Dimensions L x W x D 56x11x9 142x29x 22cm 40x10x9 103x24x 22cm 36x10x9 93x24x 22cm 1 The...

Page 11: ...Lamp Heaters No No No No 4 20mA Output No No No No Modbus connectivity No No No No Power Draw 403W 222W 196W 162W Inlet Outlet Port size 2 MNPT 1 MNPT 1 MNPT 1 MNPT Nominal Dimensions L x W x D 56x11x...

Page 12: ...ture and you may want to contact your water treatment specialist to review the parameters TO MOUNT USE 12 OR 1 4 DIA SCREW 4 PLACES 6 0 152 8 6 218 FRONT PANEL WATER OUT WATER IN Hallett 400XX Hallett...

Page 13: ...sal document prepared by UV Pure Total Suspended Solids TSS The amount of suspended solids affect treatment by blocking UV light The maximum TSS level is 20 mg L or as indicated in the proposal docume...

Page 14: ...ns We recommend that the unit be installed by a qualified service technician Failure to install the system properly may result in property damage leaks flooding or personal injury electrical shock and...

Page 15: ...e stainless manifolds with a wrench when tightening mating connections For 2 systems the pump flange should be removed and threaded into mating connection then reconnected to UV unit Do not damage sea...

Page 16: ...lve Please test valve monthly DRAIN MANUAL SHUTOFF VALVE OPTIONAL SOLENOID VALVE UNI DIRECTIONAL 2 POSSIBLE LOCATIONS TEST VALVE MONTHLY OPTIONAL SAMPLE PORT OPTIONAL SAMPLE PORT DRAIN VALVE PRESSURE...

Page 17: ...opening the water supply double check all connections and taps Slowly turn on the water supply vent out trapped air and check for leaks If leaks exist investigate the cause and repair before plugging...

Page 18: ...as lost power or perhaps the wire has been cut The second contact labeled WARNING is to indicate the existence of an abnormal condition such as high water temperature When this contact is open the sys...

Page 19: ...o the Data Logging Instruction Sheets which are supplemental to this manual REMOVE PLUG INSTALL STRAIN RELIEF KIT GD21 LOOSEN TERMINAL STRIP SEE BELOW NUT ON INSIDE FUSE Figure 4 4 5 OPERATING INSTRUC...

Page 20: ...it is in standby mode awaiting a remote start A fast flashing green light means the wiper is cycling Red Light an illuminated red light indicates either a warning or an alarm has occurred A warning is...

Page 21: ...l 0 6 Date Time 0A Contact Info Text Company Phone Installation date 1 System Info 1 1 UVT 1 2 UVI 1 3 Left Lamp UV 1 4 Left Water UV 1 5 Right Lamp UV If available 1 6 Right Water UV If available 1 7...

Page 22: ...dible Alarm 2 4 Units 2 5 Reset Lamp Counter 2 6 Message History Last 100 messages 2 6 1 Message 1 2 6 1 1 UV Dose 2 6 1 2 Water Temp 2 6 1 3 Estimated UVI 2 6 1 4 Estimated UVT 2 6 1 5 Left Lamp UV 2...

Page 23: ...C2 4 20mA signal 2 7 1 13 Interlock for UV door 2 7 1 14 Wiper Positioner switch 2 7 1 15 Remote Start Stop Signal 2 7 1 16 Fault 1 2 7 1 17 Fault 2 2 7 1 18 Lamp Temp 2 7 1 19 Water Temp 2 7 1 20 Ana...

Page 24: ...al operation and the optional solenoid valve will open Note that even during a brownout the supply voltage may drop low enough to cause the unit to shut down If the unit does not automatically restart...

Page 25: ...Use To shut the unit down initiate the Power Down procedure located as the second item in the Settings Menu When this procedure is complete simply unplug the unit The Hallett can operate for extended...

Page 26: ...t during this time period as heating the water will increase corrosive nature of chemicals Step 7 After the waiting period is over plug in the unit Once stable flush every line for at least five minut...

Page 27: ...he screen turns yellow and displays a message the warning contact will close to indicate the unit is still treating but in an abnormal state The warning should be addressed as soon as possible and if...

Page 28: ...ps have exceeded their lifetime Replace lamps of lamp starts have exceeded specification Replace lamps but reduce future lamp cycles UV sensor requires recalibration replacement Install reference sens...

Page 29: ...solenoid shutoff valve should be tested monthly to confirm it opens and closes Unplug valve from unit to confirm water stops flowing Plug the valve in again to confirm water continues to flow Clean Ai...

Page 30: ...ed in same manner Step 3 Slowly swing the door completely to the left to reveal the two UV lamps installed in the front half of the UV chamber Note that the quartz sleeve can be easily inspected Step...

Page 31: ...y use a clean lint free cloth and some rubbing alcohol to remove the dirt For more difficult stains such as water spots use a scale remover to remove the stain and then rubbing alcohol afterwards Tool...

Page 32: ...Hallett Instruction Manual Released on 8 Aug 19 GH2B Page 32 UV Pure Technologies Inc 2019 Figure 7 3 Figure 7 4...

Page 33: ...r orientation of the LPHO and amalgam lamp has the lamp wires opposite the UV sensors Figure 7 5 After the lamp has been rotated correctly allow the 4 pins of the lamp to engage into the socket push f...

Page 34: ...ng at the bottom port to allow the system to drain for a few minutes Note that the water will not flow backwards through the optional automatic valve Step 6 When draining is complete close the drain v...

Page 35: ...relieve the pressure Step 4 Open the UV Chamber as described in Accessing UV Chamber section Step 5 Place another bucket under the unit and drain the unit until there is about 1 3cm of water left in...

Page 36: ...clean water this will be required later to clean the quartz sleeve A squeeze bottle is useful for applying water or cleaning solution to the inside of the quartz sleeve Step 2 Shutdown and unplug the...

Page 37: ...uts of the top manifold in an alternating pattern top left bottom right bottom left then top right The bottom manifold does not require removal to clean the quartz sleeve so leave it in place This wil...

Page 38: ...ply it to the inside of the quartz sleeve Citric acid available at a drug store can also be used Always flush with clean water afterwards Step 3 Once the quartz sleeve is clean reassemble the unit see...

Page 39: ...chip the ends Support the quartz sleeve for the next two actions Step 8 Install the quartz centering rings small tabs face outwards and then the top and bottom O rings keeping the quartz sleeve center...

Page 40: ...all the wires Step 7 Reinstall the top and bottom plastic covers Step 8 Plug in the unit Check operation of wiper motor purge valve and water temperature switch Step 9 Make an entry in the service rec...

Page 41: ...Hallett Instruction Manual Released on 8 Aug 19 GH2B Page 41 UV Pure Technologies Inc 2019 Figure 7 9A...

Page 42: ...Hallett Instruction Manual Released on 8 Aug 19 GH2B Page 42 UV Pure Technologies Inc 2019 AMALGAM SYSTEM LPHO SYSTEM Figure 7 9B...

Page 43: ...uit Board LCD Contact UV Pure 10 Circuit Board Power 120V Systems GD3 11 Fuse Pack 5 pcs GD4 for 120Vac systems fuse is 6A 250V 3AG 12 Seal Kit complete GD5 2 Port GD6 1 port 13 Air Filter GD7 14 UV C...

Page 44: ...Purge Valve Relocation Kit GE3 10gpm Flow R Kit GD24 13 2gpm Flow R Kit GD25 15gpm Flow R Kit GD26 18 5gpm Flow R Kit GD27 20gpm Flow R Kit GD28 25gpm Flow R Kit GD29 26 4gpm Flow R Kit GD30 8 SERVIC...

Page 45: ...reflectors and quartz sleeve Specifically this includes the following UV Pure Parts wiper motor air blowers circuit boards ballast and micro processor with digital display wiring harnesses lamp socke...

Page 46: ...t provide service directly or via local Certified Service Dealers How to get help Call a Certified Service Dealer CSD or UV Pure s Customer Service toll free line 1 888 407 9997 A complete list of Cer...

Page 47: ...ear and tear This Limited Warranty is void if the Product is improperly installed used in conditions that exceed UV Pure s specifications as set out in the Manual or Product Specifications or if there...

Page 48: ...nicians can provide inspection recommendations cost estimates and complete refurbishing of older systems that may be out of warranty TO THE EXTENT PERMITTED BY APPLICABLE CONSUMER PROTECTION LAWS ANY...

Page 49: ...er The system is intended to be installed on visually clear water NSF ANSI 55 defines wastewater to include human and or animal body waste toilet paper and any other material intended to be deposited...

Page 50: ...Hallett Instruction Manual Released on 8 Aug 19 GH2B Page 50 UV Pure Technologies Inc 2019...

Page 51: ...Hallett Instruction Manual Released on 8 Aug 19 GH2B Page 51 UV Pure Technologies Inc 2019...

Page 52: ...UV Pure Technologies Inc 455 Milner Ave Unit 1 Toronto Ontario M1B 2K4 www uvpure com...

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