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V1

NOTA:

La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com

departamento.té[email protected]

Tfno. +34 96 570 29 82 Fax: +34 96 570 29 83

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Summary of Contents for V1

Page 1: ...com Tlfn 34 96 570 29 82 Fax 34 96 570 29 83 www utiform com departamento técnico utiform com Tlfn 34 96 570 29 82 Fax 34 96 570 29 83 INSTRUCCIONES Instruction book Instruction book Betriebsanleitung Manuel d instructions Manuel d instructions V1 ...

Page 2: ...for spare parts or you wish to contact our Technical Department please get in contact with the vendor or dealer directly In order to avoid breakdowns caused by faulty or bad quality spare or wearing parts and so that you do not lose you right to the Manufacturer s Guarantee we recommend to use only original spare or wearing parts Please complete the details below in order for you to know the most ...

Page 3: ...al protection equipment 6 3 6 Machine Security 7 3 7 Special operation instructions 8 4 Technical Data 10 4 1 Standard Equipment 10 5 Installation and starting up 11 6 Work Pauses 14 7 Operation and Maintenance 15 8 Fittings 17 9 EC Declaration of Consent 18 10 Sicherheit Kontrolle Seite 20 10 1 Liste der Wartungsarbeiten 21 10 2 Bestellformular für Ersatzteile 22 ...

Page 4: ...als deposit Pumps for thick materials are standard equipped with three phase current 400 V 50Hz maintenance free gearbox The standard materials deposit has an approximate capacity of 140 litres and a favourable filling height 700 mm The machine frame is composed of a solid and reinforced structural steel trunk and is equipped with two big pneumatic wheels Pumps V1 for thick materials have their st...

Page 5: ...V1 4 Transport output of pump elements depending on the number of propulsion revolutions Q mortar Qth x 0 7 Q output volume th ton per hour Number of revolutions r p m Volume l min ...

Page 6: ...here to the operation instructions and work with special care Furthermore please respect the general safety indications and accident prevention measures referred to the construction field This sign is used for all operation tasks where the instruction book shall be read This sign is used for all operation tasks that could cause some danger to some object ATTENTION 3 3 Safety operation indications ...

Page 7: ...the manager and are instructed in the operation and maintenance of the same and who are familiar with them x The machine is to be placed on a stable surface and needs to be secured against involuntary movements x The machines with electric start up need to be connected to a special supply normally the current distributor for building sites as under regulations x When working at tall building sites...

Page 8: ...ger to it In the event the screen is opened fro any reason there is a security system end of stroke which acts immediately over the stop motion of the gearbox that transmits the rotation and functioning over the material feeding worm When using the vibrting hopper for excessively granulated materials there is a security device that compels to disconnect the current plug of the vibrating hopper mot...

Page 9: ...e or hose systems or other components of the transporting system under pressure make sure there is no pressure at all on the system x When obstructed the machine shall immediately be disconnected to prevent a major obstruction Generally an obstruction within the mortar hose can be eliminated by introducing a water hose in the transporting direction and beating repeatedly on the engine hose until t...

Page 10: ... stopped x All accidents caused by the non observance of the regulations for security and accidents prevention at work or of the insurance company or by the law of the country where it is functioning or caused by negligence the lawmaker shall make responsible to that person operating it or in case it is not his her responsibility because of the lack of training or of basic knowledge then to the su...

Page 11: ...m Total Height 835 mm Weight 320 Kg approx Depending on the material consistency and and worm dispenser 4 1 Standard Equipment Self adjustable 60 12 stator 60 12 Rotor Radio frequency remote control with battery and charger Standard feeding worm Accesories box greasing gun adjustment keys cleaning balls etc 40 20 20 metres of 50 mm mortar hose with couplings 25 metres of 5x4 mm2 electric hose with...

Page 12: ... turn direction The engine shall turn in the arrow direction over the engine fan to the left If the direction of the turn is incorrect turn the reversal switch on the circuit board to select abother turn direction ATTENTION The pump shall never work dry A dry operation and a wrong turn direction cause damages beyond repair to the stator Worm pump pressure ATTENTION Too small cross sections in the ...

Page 13: ... to the conventional electricity supply This system is as simple as the on off one but placed in the mobile emitter used by the operator The selector swich at the front side of the circuit board is to be previously placed in the manual position for the system to be operative at the machine enabling this way the handling of the same from both remote control and from the circuit board taps When pres...

Page 14: ...ime washing that shall be used specially as a lubricant when making coarse grained mortars In this case the water from the material hopper is drained by opening the outlet at the lower part of the hopper Once it is closed approximately 2 buckets of lime washing are to be thrown to the mortar hopper to make them pump within the hose Mortar pumping Once the material hopper has been loaded with the m...

Page 15: ...d elasticity mortar thixotropic material behaviour Mortar breakdowns often produce cloggings at the pump or stator and with a thickened material we run the risk of a dry operation of the pump in the materials deposit due to tunnel formations The operation breaks between two mixing operations do not need the conveyor cleaning if following points are observed During breaks at work the wet mortar sha...

Page 16: ...s please wear protective glasses and look aside 3 Clean the stator outlet with a lot of clear water and check if the manometer works correctly 4 Open the drainage outlet of the mortar hopper and clean it thoroughly with clear water 5 Close the drainige outlet and fill the mortar hopper with clear water Then start the pump shortly until only clean water comes out of it 6 Introduce the two rubber ba...

Page 17: ...made with the network plug disconnected making sure that no unexpected connection occurs Check that the machine is free of voltage 12 The protection screen and other security devices shall not be taken off or disconnected while the machine is operating Any manipulation of this kind of devices may cause danger to the operator using the machine undertaking at that very moment the responsibility of i...

Page 18: ...ithin our detailed prices tools and spare parts catalogue Use only original spare parts and fitting for the purchased equipment The contents of this brochure orany of its parts pashall not be copied withous our written consent All technical details drawings etc Are protected by regulations related to company ownership rights We reserve our right to introduce technical changes ...

Page 19: ... voltage amended by the 93 68 EEC 22 07 93 Directiva 89 336 CEE 19 02 73 on the approximation of the member estates legislations regarding electromagnetic compatibility which was amended by the directives 92 31 EEC and 93 68 EEC and incorporated into the Spansih legislation by the R D 444 1994 11 03 94 and establishing the conformity evaluation procedures as well as the protection requirements rel...

Page 20: ...V1 19 10 Safety checklist When necessary every 3 months at least change all the transport hoses and couplings Bear in mind the appropriate operating pressure HOURS WORKED DATE COMMENTS SIGNATURE ...

Page 21: ...V1 20 10 1 List of maintenance jobs HOURS WORKED DATE COMMENTS SIGNATURE ...

Page 22: ...83 Delivery Address Town Province PC Client Name nº Company Address Town PC Telephone Fax Type of dispatch _____NORMAL _____URGENT Type of delivery _____Full delivery _____Partial delivery Machine model _____________________Serial number___________________________ This order is in accordance with the current sales conditions of UTIFORM REFERENCE DESCRIPTION AMOUNT Date Signature ...

Page 23: ...co utiform com Tlfn 34 96 570 29 82 Fax 34 96 570 29 83 www utiform com departamento técnico utiform com Tlfn 34 96 570 29 82 Fax 34 96 570 29 83 DESPIECE Spare parts Spare parts Ersatzteilliste Pièces de Rechange Pièces de Rechange V1 ...

Page 24: ...ng system 3 Vibrating grid 4 Electric box 4 1 Electrical schemes 5 Security system 6 Remote control 7 Hoses and fittings V1 1 Allgemeines schaubild 2 Pumpsystem 3 Rüttelsieb 4 4 1 Elektrische Schema 5 Sicherungssystem 7 Schläuche und Zubehör Schaltenkasten 6 Funkfernsteuerung 1 Plan général 2 Système de pompage 3 Tamis vibrant 4 Tableau électrique 4 1 Schema tableau 5 Système de sécurité 6 Télécom...

Page 25: ...ción técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 1 5 2 3 4 6 7 8 9 10 11 12 13 14 1 PLANO GENERAL COMBINED DIAGRAM ALLGEMEINES SCHAUBILD PLAN GÉNÉRAL ...

Page 26: ... NIVO COMPLETO VIBRATING GRID VARIO COMPLETO RšTTELSIEB KOMPL NIVO TAMIS VIBRANT VARIO AUTONIVELANT COMPLET 7 8772203 1 TIRADOR PVC CAPOT VARIO NIVO 8 41120 2 TORNILLO D933 M6x16 SCREW D933 M6x16 VIS D933 M6x16 9 41210 2 TUERCA AUTOBLOC D985 M6 SCREW AUTOBLOC D985 M6 ECROU AUTOBLOQUANT D985 M6 10 3500199 1 BOLA CAUCHO 100 MM CLEANING BALL 100 MM BALLE CAOUTCHOUC 100 MM 11 3500512881 1 BULON PASADO...

Page 27: ...ue no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 1 2 3 4 5 6 7 8 9 10 11 9 10 8 12 13 14 16 15 17 18 19 20 21 22 23 2 SISTEMA DE BOMBEO PUMPING SYSTEM PUMPSYSTEM SYSTÈME DE POMPAGE 2 1 SISTEMA DE BOMBEO MATERIAL OUTPUT MATERIALAUSLAUF SORTIE DE MATÉRIEL ...

Page 28: ...cho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 24 25 30 31 32 33 34 35 36 37 38 ...

Page 29: ... M12x80 SCREW D931 M12x80 VIS D931 M12x80 14 41213 1 TUERCA AUTOBLOC D985 M12 SCREW AUTOBLOC D985 M12 ECROU AUTOBLOQUANT D985 M12 15 76004 1 ACOPL SKK M 35 R INT 1 1 4 UTI CUPPLING SKK M 35 INT THREAD 1 1 4 UTI KUPPLUNG SKK M 35 INNENGEWINDE 1 1 4 UT RACCORD SKK M 35 R INT 1 1 4 UTI 16 46175 1 BRIDA CAMISA NIVO CLAMP STATOR VARIO AUTONIVELANTE BRIDE CHEMISE VARIO AUTONIVELANTE 17 76007 1 ACOPL SKK...

Page 30: ...678 22 99 34 324169 1 ENGRASADOR RECTO R 1 4 LUBRICATOR STRAIGHT R 1 4 GRAISSEUR DROIT R 1 4 35 32500 1 CODO 90º M H 1 4 BEND 90º M H 1 4 COUDE 90º M H 1 4 36 46024 2 JUNTA GOMA PLANA BRIDA MOTOR VARIO RUBBER JOINT FLAT BRIDA MOTOR VARIO JOINT CAOUTCHOUC PLAT COLERETTE MOTEUR VARIO 37 46026 1 BRIDA INTERIOR MOTOR VARIO CLAMP INTERIOR MOTOR DELTA VARIO BRIDE INTERIEUR MOTEUR DELTA VARIO 38 41180 6 ...

Page 31: ...ualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 1 2 3 4 5 6 7 9 10 3 TAMIZ VIBRATING GRID RÜTTELSIEB TAMIS VIBRANT ...

Page 32: ...LACE CONICO TAMIZ DELTA VARIO JOINTING CONE VIBRATOR DELTA VARIO LIEN CONIQUE TAMIS DELTA VARIO 4 001006010 1 MALLA 12x12 Dn 4mm TAMIZ NIVO GRID 12x12 Dn 4mm VIBRATOR VARIO AUTONIVELANTE MAILLE 12x12 Dn 4mm TAMIS VARIO AUTONIVELANT 5 001006000 1 CHAPA TAMIZ VIBRANTE VARIO NIVO PLATE FOR NIVO PLAQUE TAMIS VIBRANT VARIO AUTONIVELANT 6 41111 4 TORNILLO D933 M8x25 SCREW D933 M8x25 VIS D933 M8x25 7 412...

Page 33: ...cnica con tendencia a mejorar la máquina aunque no esté contemplada en est manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 2 3 4 5 6 7 8 9 10 11 1 12 13 14 15 16 17 18 19 20 4 CUADRO ELÉCTRICO CIRCUIT BOARD SCHALTKASTEN TABLEAU ELECTRIQUE ...

Page 34: ...CT AUX EMP NHI E 11 PKZ0 HILFSSCHALTERBAUTEIL NHI E 11 PKZ0 CONTACT AUX EMP NHI E 11 PKZ0 9 072733 1 PROTECTOR MOTOR PKZM0 0 63 SICHERUNG MOTOR PKZM0 63 PROTECTEUR MOTEUR PKZM0 0 63 10 277120 1 CONTACTOR POTENCIA DIL M25 10 48V 50 HZ CONTACTOR POWERDIL M25 10 48V 50 HZ HILFSSCHALTERBAUTEIL M25 10 48V 50 HZ CONTACTEUR PUISSANCEDIL M25 10 48V 50 HZ 11 45012 1 CERRADURA METALICA MASTER DELTA MIX FLAP...

Page 35: ...ficación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 4 1 DISTRIBUCIÓN CIRCUIT BOARD LAYOUT ANORDNUNG SCHALTKASTEN DISTRIBUTION TABLEAU ÉLECTRIQUE ...

Page 36: ...tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 4 2 ESQUEMA ELECTRICO V1 1 VELOCIDAD CIRCUIT DIAGRAM 1 GEAR VERSION ELEKTROSCHEMA 1GANG AUSFÜHRUNG SCHÉMA ÉLECTRIQUE VERSION 1VITESSES ...

Page 37: ...e reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 ...

Page 38: ...e reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 ...

Page 39: ...endencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 4 3 ESQUEMA ELECTRICO V1 2 VELOCIDADES CIRCUIT DIAGRAM 2GEAR VERSION ELEKTROSCHEMA 2 GANG AUSFÜHRUNG SCHÉMA ÉLECTRIQUE VERSION 2 VITESSES ...

Page 40: ...e reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 ...

Page 41: ...e reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 ...

Page 42: ...odificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 1 3 4 5 6 7 5 SISTEMA DE SEGURIDAD SECURITY SYSTEM SICHERUNGSSYSTEM SYSTÈME DE SÉCURITÉ ...

Page 43: ...IER TRÉMIE V1 2 41515 1 PRENSASTOPA PVC 16 PVC 16 CONNECTOR STOPFBUCHSE PVC 16 PRESSE ETOUPE PVC 16 3 41581 1 PRENSASTOPA PVC M20x1 5 PVC M20x1 5 CONNECTOR STOPFBUCHSE PVC M20X1 5 PRESSE ETOUPE PVC M20x1 5 4 214280 1 FINAL CARRERA REJILLA TOLVA DELTA VARIO GRID SCREEN END OF STROKE DELTA VARIO SCHUTZSCHALTER ANSCHLAG GITTER FINAL RANGEE GRILLE TREMIE DELTA VARIO 5 41581 1 PRENSASTOPA PVC M20x1 5 P...

Page 44: ...ica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 678 22 99 A B 4 3 2 1 2 1 C 5 6 7 8 9 10 12 13 11 7 MANGUERAS HOSES SCHLÄUCHE TUYAUX 7 1 ACCESORIOS FITTINGS ZUBEHÖR ACCESSOIRES ...

Page 45: ...1 76016 1 ACOPL SKK V CUPPLING SKK V 50 KUPPLUNG SKK V 50 TšLLE RACCORD SKK SL 72 1 ABRAZADERA BRACKET SL 72 SPANSCHELLE BRIDE SL 72 Dn 2 78014 2 ABRAZADERA BRACKET SUPRA SPANSCHELLE SUPRA BRIDE SUPRA 3 38120 20 MANG MORTERO MORTAR HOSE M RTELSCHLAUCH TUYAU MORTIER C 36023 1 MANG ELECT 5 36010 25 MANG ELECTRICA ELECTRIC CABLE STROMKABEL CABLE ELECTRIQUE 6 37502 1 BASE AEREA SOCKET SOCLE AERIEN 7 M...

Page 46: ...Pol Ind Las Maromas C Francia irlanda 01360 Almoradí Alicante ESPAÑA www utiform com tel 34 965702982 fax 34 966782299 ...

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