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10.0 Troubleshooting 

10.1  Basic Failure Analysis 

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1. 

a.  Verify AC plug is installed into the rear of the Unit. 
b.  Check the AC line level.  The Unit is designed to operate at voltages as low as 90 VAC. 

2.  NO COMMUNICATIONS (Unit will not communicate with the host system) 

a.  Verify that the communication cable is plugged into the appropriate connector on the rear of the Unit. 
b.  Verify that the communication parameters of the host system match the Unit’s parameters. 

3.  STOCK ALARM (Unit failed to detect the Top Of Form (TOF) mark/edge/hole) 

a.  Verify the TOF parameter in the menu and verify it is set up for the stock being used. 
b.  Verify that the correct stock length has been entered per the stock being used. 
c. 
d. 
e. 

ock has been 

4. 

a. 
b. 
c. 
d. 

ibration 

5. 

a. 
b. 

6. 

a. 
b. 

7. 

a. 
b. 

point.  This is 

8. 

a. 
b. 

9. 

a. 

b. 

trast. 

The following section is provided to assist in the installation of the Unit and covers issues which may occur when 
inst ling new equipment.  This section is not intended for regul

NO POWER (Unit will not power up) 

nance or repair of the Unit.   

Verify that the front or rear of the Unit is not exposed directly to sunlight. 
Verify that the stock guides are adjusted correctly so that the TOF mark runs under the TOF sensor. 
Verify that the stock has been inserted properly, with the thermal printing side up.  Check that the st
inserted in the correct direction. 

OUT OF STOCK (Unit is detecting an out of stock condition when stock is present) 

Verify the presence of stock and load if necessary. 
Verify that the front or rear of the Unit is not exposed directly to sunlight. 
Verify that the sensors are clear.  Clean as required. 
Verify TOF and PS sensor readings are valid.  Run the appropriate Auto Sensor Set and TOF sensor cal
procedures if necessary. 

OFF CENTER PRINT (Print image off to the side of the stock instead of the center) 

Verify input path is adjusted to the stock being utilized. 
If the input path is adjusted correctly, change the left margin offset to center the print. 

EARLY OR LATE PRINT (Print image starting position is in the incorrect location) 

Verify that the sensors are clear.  Clean as required. 
Change the TOF/PS position steps so that the starting position for both sensors are the same. 

STOCK TEAR OFF DIFFICULT (Stock perf point does not locate for tear off) 

Verify that the sensors are clear.  Clean as required. 
Change the perf tear point (steps) so that the perf stop position is located to provide the best tear 
typically at the edge of the print head. 

MESSAGE: HEAD UP (Print image starting position is in the incorrect location) 

Verify that the print head is properly latched down. 
Verify that the head up detect switch is not stuck or broken/damaged. 

NO DISPLAY (Display characters difficult or impossible to see) 

Verify that the display interface cable has not pulled out from the front bezel.  If it has, power the Unit off and 
reinstall the cable. 
Verify that the Unit’s Online LED is lit and use the up and down arrow keys to adjust the display con

ET6000 Operator’s Manual 

71U-1415-100K; REV E 

Page 32 of 38 

Summary of Contents for ET6000

Page 1: ...Installation and Operator s Manual 2006 Unimark Products LLC a Microcom Corporation Company P N 71U 1415 100K REV E www unimark com Unimark Service USA 800 255 6356 or 913 649 2424...

Page 2: ...Service Sub Menu 6 10 Printer Setup Menu Service Sub Menu 6 11 Maintenance Menu Service Sub Menu 6 12 Printer Information Service Sub Menu 7 0 Loading Stock Page 22 7 1 Adjusting the Input Path Size 7...

Page 3: ...se undesired operation Any changes or modifications not expressly approved by Unimark could void the operator s authority to operate the equipment under these conditions and rules Note This equipment...

Page 4: ...lows the Unit to be used in baggage tag boarding pass and cargo label printing applications The Unit incorporates a manually adjustable self centering input path If required an optional roll stock mou...

Page 5: ...erating Humidity 5 to 95 non condensing without degradation of performance Relative Storage Humidity 5 to 95 non condensing without damage to any components Ventilation Make sure that the ventilation...

Page 6: ...rdware interfaces including parallel dual serial and Ethernet Custom firmware interfaces will be written for these and the existing serial interface 4 2 Data Structure The serial communications port u...

Page 7: ...the operator up one menu level or selects a particular setting EXIT Pressing this key moves the operator back one menu level or cancels a particular operation ALERT Notifies the operator of a conditio...

Page 8: ...e defaul ed by the customer through the se 7 Service menu is password p Press Online then Enter for menu access Enter moves user up into the menu or accepts a value or selection Exit backs the An to t...

Page 9: ...meter in the other menu 1 Left M shifts the entire printe 2 Top Margin shifts the entire printe larger values or to the bottom lesser values 3 Contra lects print darkness hi t quality on sensitive sto...

Page 10: ...s are only available when the optional Ethernet Communications option is installed Other menus for options like USB may be available depending on the firmware and hardware configuration 2 ATB menu ava...

Page 11: ...Value E Labels Backing Selecte Doc pe Setup Top Of Form Mode d Ty Tickets Hole Top Margin Enter Value TOF Setup Menu detail on next page Black Mark See Contrast Enter Value nter lue Tear Off Position...

Page 12: ...cter for the unit to properly receive mes ges 2 Rcv ETB Sequence and Trans ETB Sequen sel riou E d o acte s rec transmit messages to and from t ho t This sel ion s t pically used wi ACK NAK p The Uni...

Page 13: ...F 4800 NONE 9600 e RTS CTS Baud Rat 19200 DSR DTR 38400 Printer Online 57600 XON XOFF NONE 115200 Comm Port Setup RTS CTS None DSR DTR Even Host Busy ON OFF X X Odd Parity NONE Mark Space RTS CTS DSR...

Page 14: ...ftware flow control is only recomm nded at lower baud rates Selecting RTS CTS configures the Unit to s op sendi a when its CT p t pin 5 whic s typ ca y connected to a RTS output on the host is deact a...

Page 15: ...nter Value Printer IP Address Enter Value Gateway Enter Value TCP IP Setup Subnet Mask Enter Value Primary DNS Enter Value Secondary DNS DNS Server 1 Display Value DNS Server 2 Display Value View Regi...

Page 16: ...gistered DNS DN erver 1 NS Ser r re only ac Dynamic IP Address is enabled When en led the Unit will obtain up to three DNS server IP ad resses from the DHCP server These DNS server IP addresses can be...

Page 17: ...responses when they need to be different from their regular response when in either of the two normal modes 2 Error on Stock Type allows the operator to enable or disable the error checking function t...

Page 18: ...e param ter can be set r e document stock type ange Password allows the Service Password to be changed This password is required to access Service Menu items 6 on t ty p p n ead message Some ve e e 0...

Page 19: ...Auto Senso Set Follow Inst on Display r TOF S ns r etu Enter e o S p Tag Length Printhead Profile Maintenance Form Feed Print Continuous en r iew isplay Value Exit S so V D Exit Paper Detect Enter Va...

Page 20: ...ed and stored It is important to select this item whenever and only when a new print head is installed so a correct baseline resistance is used in the print head power management and when setting the...

Page 21: ...the ET6000 was serviced by Unimark 3 Service Jams is the number of jams for the ET6000 since the last t serviced by Unim 4 Service Power is the number of power on hours for the ET6000 since the last...

Page 22: ...k 4 Make any final adjustments to the input 5 Pull stock in and out a few times to check stock movement within the path The input path adjustment is self centering therefore no other positioning adjus...

Page 23: ...p Of Form sensor TOF and the print motor starts advancing 3 he sto will auto atically be pu ed i by t laten e Present Sensor P 4 he stock is ow aded and ready nting Grip the stock firmly with the ther...

Page 24: ...e thermal printing surface up insert the stock between the right and left guide until r TOF and the print motor starts advancing 6 The stock will automatically be pulled in by the platen and detected...

Page 25: ...brushes intended to clear large particles from the stock before it reaches the print head Pull the stock over the support bracket towards the stock guides With the thermal printing surface up insert t...

Page 26: ...from the platen DO NOT USE A SHARP BLADE TO CUT STOCK FROM THE PLATEN 9 If label stock still remains on the platen use 50 or lower isopropyl alcohol to clean the platen surface Verify that all label s...

Page 27: ...e print head up away from the platen 4 Grip the stock firmly from the rear of the Unit and remove 5 Clean the Platen surface using the Platen cleaning pad part of cleaning kit P N 700 5020 000 Verify...

Page 28: ...place the print head assembly into the m position and tighten the two thumbscrews turn clockwi secure Unimark recommends torqing to 6in lbs and usi Loctite 222 to secure the thumbscrews 11 Power the U...

Page 29: ...the Left Top Of Form Sensor TOF 1 Press the front panel release button Lift the front panel up and out of the way ease lever forward and lift the platen 4 Clean the top of form transmitter and receiv...

Page 30: ...ove 4 Clean the top of form transm using a dry cloth Veri particles paper stock and dust Use to clear sensor off adhered 2 Pull the print head release lever forw the print head up away from the plat a...

Page 31: ...ess the front panel release button Lift the front panel up and out of the way 3 Pull the print head release lever forward and lift the print head up away from the platen 4 Grip the stock firmly from t...

Page 32: ...ition when stock is present Verify the presence of stock and load if necessary Verify that the front or rear of the Unit is not exposed directly to sunlight Verify that the sensors are clear Clean as...

Page 33: ...ication settings Call the CRS or Airline host Help Desk for assistance ications Error nline Unit could not print tickets because the r O Missin eferenced format table Load the appropriate PECTAB Call...

Page 34: ...ase model the preferred stock would be fan fold If the stock stack and length is small enough it could sit behind the Unit in the open area 11 2 Roll Stock Model The roll stock model allows up to an 8...

Page 35: ...y covers the input path area This coverage provides dust covering for stock behind the input path in environments where dust is a particular issue The Unit input path is accessed by using the finger l...

Page 36: ...acuum Florescent display The LCD display uses yellow green characters on a dark blue background The Vacuum Florescent display uses bright blue characters on a dark background When the Unit is in the o...

Page 37: ...2424 and allow the auto attendant to gui t analyst will assist you To better serve you please have the product in question on line and ready to test prior to calling technical support In wing informa...

Page 38: ...k be liable to the purchaser for any damages resulting from or related to any failure or delay of Unimark in the delivery or installation of the computer hardware supplies or software or in the perfor...

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