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1. Compressor Fitting Information

This information will assist technical personnel to ensure correct fitting procedures are adopted 

to maximise the life of the compressor and associated components.

All Unicla compressors are manufactured to exacting standards using quality materials and 

rigorous test programs to ensure reliability and durability are optimised. 

It is important to recognise poor fitting or servicing procedures as well as any mismatch of 

compressors to systems as these factors can seriously jeopardise reliability and performance 

and result in premature compressor failure or unacceptable performance losses.

The following guidelines must be strictly adhered to. The Unicla warranty against faulty 

product (materials and workmanship) is subject to system compatibility and refrigerant and 

lubricant compatibility.

a) Removing transit gas

Before mounting and when handling a new  Unicla UWX compressor 

for the first time, remove the dust cap from the discharge service 

valve and gently release the N2 gas as follows. 

Take care to not let oil escape.

b) Initial lubrication

Rotate the compressor armature manually for 4-5 revolutions to 

ensure proper lubrication to the working assembly components. 

This will avoid damage during initial start up.

c) Service manual

If any disassembly of compressor components is required, the specific Unicla compressor 

service manual must be consulted and the relative procedures strictly adhered to. UWX series 

compressors require fitting of the discharge line hose manifold to the appropriate left or right 

hand side of the compressor. A separate installation instruction booklet is attached to the 

compressor for this.

2. System Cleanliness

a) Contamination 

The system must be free of both solid particle and chemical contamination before compressor 

fitting. Solid particle contamination will cause direct compressor damage and starvation due 

to blocked system filters and screens (see section 10). Chemical contamination can reduce 

solubility/miscibility of refrigerants and oils, reduce oil viscosity, and cause acid etching and 

sludge formation.

b) Flushing

Contaminated systems must be flushed before fitting the new compressor. Individual 

component flushing is strongly recommended in systems where solid particle contamination 

has occurred during the system assembly process. The compressor, TX valve, pressure control 

valves, receiver driers/accumulators and mufflers/pulsation dampers - 

must not be flushed.

2.

Summary of Contents for 90 Series

Page 1: ...Compressor Fitting Guidelines for New Applications...

Page 2: ...ining professional information using representative graphs charts and tables Manufacturers specifications must be consulted for specific guidelines and performance data Unicla published data specific...

Page 3: ...selection 6 9 Recommended suction line pipe size 7 8 10 System validation 9 10 11 Other features performance information 11 Note This booklet is designed to assist the installing technician to ensure...

Page 4: ...for 4 5 revolutions to ensure proper lubrication to the working assembly components This will avoid damage during initial start up c Service manual If any disassembly of compressor components is requ...

Page 5: ...drive pulley on the engine and any auxiliary idler or adjusting system Unacceptable alignment is shown in the following diagram b Tension Belt tension adjustment should be made so the belt is taut but...

Page 6: ...e clutch design varies depending on direction of rotation Later generation rubber clutches are designed to operate in both directions making the compressor and clutch assembly multi directional Failur...

Page 7: ...be identical to the native oil already installed to the specific Unicla compressor as identified on the compressor label d Oil separators Oil separators are strongly recommended in multiple evaporato...

Page 8: ...e you have selected the Refrigerating Capacity Graph A complete range of graphs for each model is available from Unicla upon request For single evaporator applications the compressor must cater for th...

Page 9: ...6 16 5 8 0 98 10 16 5 8 0 43 4 5 19 3 4 0 65 6 7 19 3 4 1500 3 6 0 59 6 16 5 8 0 43 4 5 19 3 4 0 72 7 4 19 3 4 0 87 8 9 19 3 4 0 61 6 2 22 7 8 2000 4 9 0 95 9 7 16 5 8 0 70 7 2 19 3 4 0 54 5 6 22 7 8...

Page 10: ...3 8 0 99 10 1 35 1 3 8 2500 26 7 0 64 6 5 28 1 1 8 0 44 4 5 35 1 3 8 0 74 7 6 35 1 3 8 0 89 9 1 35 1 3 8 0 56 5 7 41 1 5 8 3 m Pipe Length 6 m Pipe Length 10 m Pipe Length 12 m Pipe Length 18 m Pipe L...

Page 11: ...rated due to inadequate cooling vapour return to the compressor or excessive external thermal loads on the suction line and or the compressor It is important that all Unicla compressors are operated w...

Page 12: ...educed giving less cooling medium excessive low side superheating means the suction vapours are no longer cold The result is not only a low quantity of cooling vapours but they are no longer cold 10 N...

Page 13: ...quate flow of refrigerant back to the compressor and valuable cooling is not given to the compressor under high heat load conditions This can be diagnosed by determining if a pressure drop is evident...

Page 14: ...la International Limited Unit 1209 1210 12F Manhattan Centre 8 Kwai Cheong Rd Kwai Chung N T Hong Kong Phone 852 2422 0180 Fax 852 2422 0680 Email sales unicla hk Website www unicla hk Unicla Cat No B...

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