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10. System validation

a) Discharge pressures

After commissioning a Unicla compressor for the first time, some basic pressure and thermal 

loading checks will determine if the operating environment for the compressor is within Unicla 

specifications, and whether compressor durability is being maximised.

The following chart should be used as a guide for analysing normally acceptable high side (head 

pressures) for given ambient . Allow 20% tolerance for humidity above 60% relative humidity.

b) Thermal loading

Excessive thermal loading is the enemy of the modern system, and is often misinterpreted as 

being directly attributable to excess pressures. This is not the case.

Excess discharge temperatures may be pressure driven or may be superheated vapours generated 

due to inadequate cooling vapour return to the compressor or excessive external thermal loads on 

the suction line and/or the compressor. 

It is important that all Unicla compressors are operated within a recommend heat range, and all 

new applications must be physically tested to ensure this is adhered to.

The following chart shows normal superheat/discharge line temperatures taken from factory test 

data. This gives a guideline of what to expect on the discharge line for each Unicla compressor, and 

a ‘target’ to aim for 

(marked in red)

 in relation to the superheat component for each compressor.

9.

˚C

˚F

kPa

PSI

15˚C

60

600-800

90-115

18˚C

65

750-950

110-135

21˚C

70

900-1100

130-160

24˚C

75

1050-1300

155-190

27˚C

80

1200-1550

185-220

30˚C

85

1400-1750

200-250

33˚C

90

1500-1900

215-275

35˚C

95

1700-2100

245-300

38˚C

100

1850-2250

265-325

41˚C

105

2000-2400

290-350

44˚C

110

2250-2650

325-385

47˚C

115

2500-2900

370-420

High side pressure chart

Summary of Contents for 90 Series

Page 1: ...Compressor Fitting Guidelines for New Applications...

Page 2: ...ining professional information using representative graphs charts and tables Manufacturers specifications must be consulted for specific guidelines and performance data Unicla published data specific...

Page 3: ...selection 6 9 Recommended suction line pipe size 7 8 10 System validation 9 10 11 Other features performance information 11 Note This booklet is designed to assist the installing technician to ensure...

Page 4: ...for 4 5 revolutions to ensure proper lubrication to the working assembly components This will avoid damage during initial start up c Service manual If any disassembly of compressor components is requ...

Page 5: ...drive pulley on the engine and any auxiliary idler or adjusting system Unacceptable alignment is shown in the following diagram b Tension Belt tension adjustment should be made so the belt is taut but...

Page 6: ...e clutch design varies depending on direction of rotation Later generation rubber clutches are designed to operate in both directions making the compressor and clutch assembly multi directional Failur...

Page 7: ...be identical to the native oil already installed to the specific Unicla compressor as identified on the compressor label d Oil separators Oil separators are strongly recommended in multiple evaporato...

Page 8: ...e you have selected the Refrigerating Capacity Graph A complete range of graphs for each model is available from Unicla upon request For single evaporator applications the compressor must cater for th...

Page 9: ...6 16 5 8 0 98 10 16 5 8 0 43 4 5 19 3 4 0 65 6 7 19 3 4 1500 3 6 0 59 6 16 5 8 0 43 4 5 19 3 4 0 72 7 4 19 3 4 0 87 8 9 19 3 4 0 61 6 2 22 7 8 2000 4 9 0 95 9 7 16 5 8 0 70 7 2 19 3 4 0 54 5 6 22 7 8...

Page 10: ...3 8 0 99 10 1 35 1 3 8 2500 26 7 0 64 6 5 28 1 1 8 0 44 4 5 35 1 3 8 0 74 7 6 35 1 3 8 0 89 9 1 35 1 3 8 0 56 5 7 41 1 5 8 3 m Pipe Length 6 m Pipe Length 10 m Pipe Length 12 m Pipe Length 18 m Pipe L...

Page 11: ...rated due to inadequate cooling vapour return to the compressor or excessive external thermal loads on the suction line and or the compressor It is important that all Unicla compressors are operated w...

Page 12: ...educed giving less cooling medium excessive low side superheating means the suction vapours are no longer cold The result is not only a low quantity of cooling vapours but they are no longer cold 10 N...

Page 13: ...quate flow of refrigerant back to the compressor and valuable cooling is not given to the compressor under high heat load conditions This can be diagnosed by determining if a pressure drop is evident...

Page 14: ...la International Limited Unit 1209 1210 12F Manhattan Centre 8 Kwai Cheong Rd Kwai Chung N T Hong Kong Phone 852 2422 0180 Fax 852 2422 0680 Email sales unicla hk Website www unicla hk Unicla Cat No B...

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