UniCarriers FD160-2, Operation & Maintenance Manual

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PERIODIC INSPECTION
4-36
PREVENTIVE MAINTENANCE SCHEDULE
This maintenance schedule is worked out on the assumption that the lift truck will be used under typical working conditions. If the lift truck
is used under severer working conditions, earlier preventive maintenance is required. (The black dots in the table means “Change or
addition”.)
ENGINE
Checking
item
Service Required Tools Daily
Monthly
(200 hrs)
Trimonthly
(600 hrs)
Semiannually
(1200 hrs)
Annually
(2400 hrs)
Engine
Visually check for proper rotation. Visual
○ ○ ○ ○ ○
Check working noise. Auditory
○ ○ ○ ○ ○
Check exhaust gas (color). Visual
○ ○ ○ ○ ○
Check air cleaner element for contamination and clean, if
needed.
Visual
○ ○ ● ●
Check valve clearance.
Thickness
gauge
○
Retighten cylinder head bolts (No need to retighten except
when disassembling and reassembling cylinder).
Torque
wrench
Measure bolt torque and retighten if needed
(when disassembling and reassembling cylinder).
Check cylinder compression pressure.
Compression
gauge
○
Lubrication
system
Check for engine oil leaks. Visual
○ ○ ○ ○ ○
Check engine oil for level and contamination. Visual
○ ○ ○ ○ ○
Change engine oil. Operate
●
(at initial 50
hrs)
● ● ●
Change engine oil filter element. Operate
●
(at initial 50
hrs)
● ● ●
Drain oil through engine oil filter drain plug. Operate
○
(at initial 50
hrs)
○ ○ ○
Change water pump grease. Operate
●
Fuel system
Check fuel system for leaks (piping, pump and tank). Visual
○ ○ ○ ○ ○
Drain water from fuel filter. Operate
○ ○ ○ ○