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16

REQUIRED MATERIAL

Flat steel bar thickness 4.8 mm, max. width 50,8 mm.

1 bar length 355.6 mm

1 bar length 88.9 mm.

BENDING PROCEDURE

Mark the locations of the bends on the bar along its entire length, 

as seen on the picture.

Bend No. 1

Slide the work piece in the machine all the way to the mark No. 1 (pic. A) and perform 76° angle bend.

Check the angle and move on to make the other bend.

Bend No. 2

Slide the work piece in the machine all the way to the mark No. 2 (pic. B) and perform 76° angle bend.

Inspect the angle. 

Remove the stud that holds the sharp-angle die in place. Remove it from the machine.

Final steps

Place a piece 88.9 mm long between the arms of the letter "A" and make sure it is parallel with the upper

edge and stitch weld it together. 

Grind and sandblast all sharp edges.

152.4 mm

152.4 mm

25

REQUIRED MATERIAL

Flat steel bar thickness 4.8 mm,

max. width 50.8 mm. 

1 flat steel bar 177.8 mm long 

1 flat steel bar 152.4 mm long 

1 flat steel bar 63.5 mm long

BENDING PROCEDURE

(flat steel bar 177.8 mm long)

Mark the locations of the bends. See the picture. 

Bend 

Slide the work piece to the machine all the way to 

the mark. Perform bend to achieve distance 

of 152.4 mm. Observe the picture. 

Final steps

Stitch weld both pieces together as seen 

on the picture. Make sure that the outer 

ends of the bent piece have the same 

distance from the straight arm. 

Grind and sandblast all sharp edges.

REQUIRED MATERIAL

Flat steel bar thickness

4.8 mm, max. width 50.8 mm. 

1 flat steel bar 263.5 mm long

BENDING PROCEDURE

Mark the locations of the bends. See the picture. 

Bend No. 1

Slide the work piece in the machine all the way to the mark No. 1 

and perform 45° angle bend. Check the angle. 

Bend No. 2

Slide the work piece to the mark 

No. 2 and perform 90° angle bend. 

Check the angle. Remove the stud 

that holds the sharp-angle die in 

place. Remove it from 

the machine.

Final steps

Grind and sandblast all sharp edges.

88.9 mm

flat steel bar 177.8 mm

84.1 mm

31.8

mm

Summary of Contents for CB200

Page 1: ...t present the warranty card showing the date of the purchase the serial number of the machine vendor stamp and signature of sales clerk as well as the proof of purchase receipt 5 Warranty claim shall...

Page 2: ...rform professional bending work of various type of metal struts and poles with various cross cut sections flat square and circular Equipped with a telescopic arm length up to 90 cm ensures enough powe...

Page 3: ...not used correctly Always pay attention to safety instructions on the safety labels Do not remove or damage them If the warning label becomes unreadable please contact your vendor Disorganized and dir...

Page 4: ...he work piece and subsequently the bending handle Before bending always push the connecting studs all the way in Never try to attempt to bend thermally hardened materials Only hot rolled steel may be...

Page 5: ...packaging material We are not liable for shipping damages due to incorrect packaging of your machine If making a claim at the shipping company the level and method of packaging plays a major role dur...

Page 6: ...the work piece from the machine turn it around or put it back backwards Hole identification in the moveable and non moveable parts of the machine The samples included in this manual have the bracket...

Page 7: ...on an identical piece of material Due to the resiliency of the material the bend has tendency to come back a little After you test the angle and the bend write all the information about the used dies...

Page 8: ...ut if you are performing special bending work or need to bend with high precision it is good idea to fasten the work piece to the stopper cube using self locking pliers see picture on the right Using...

Page 9: ...measurement of the finished bend Round pole bending REQUIRED MATERIAL only for this sample One piece of pole rod with length 228 6 mm and diameter of 15 9 mm Too flat pieces with desired dimensions N...

Page 10: ...114 3 mm and with cross section 25 4 x 4 8 mm NOTE if you are to make similar holder with different dimensions you must first test which die size and what position of the cube best fits your design U...

Page 11: ...ure C Slide the work piece as far as possible against the centre stud Place the stopper stud in the sixth hole of the ring counting from the closed ring end clockwise Turn the handle and perform the s...

Page 12: ...the long connecting stud to fasten the handle brackets and the rings through the centre stud hole Place 25 4 mm 1 die on the centre stud Using the short connecting stud mount the 50 8 mm 2 die in the...

Page 13: ...Mark 13 Bracket screw bending The following charts show the applicable settings for bracket screw manufacture with typical end length and bent radius manufactured from steel poles of common diameters...

Page 14: ...steel bar 225 4 mm long 1 flat steel bar 152 4 mm long BENDING PROCEDURE Make the letter B parts the straight and the arch piece Final steps Stitch weld both parts together Grind and sandblast all sha...

Page 15: ...d No 2 Turn the piece see picture B and slide it toward the mark No 2 and perform 73 angle bend Check the angle Remove the stud that holds the sharp angle die in place Remove it from the machine Final...

Page 16: ...flat steel bar 177 8 mm long 1 flat steel bar 152 4 mm long 1 flat steel bar 63 5 mm long BENDING PROCEDURE flat steel bar 177 8 mm long Mark the locations of the bends See the picture Bend Slide the...

Page 17: ...225 4 mm 1 bar length 152 4 mm BENDING PROCEDURE Using a chalk mark the bend location on both flat rods length 225 4 mm See the picture Bend No 1 Slide the work piece in the machine all the way to the...

Page 18: ...bar 152 4 mm long 1 flat steel rod 95 3 mm long Final steps Weld it together as seen on the picture Make sure to check the 90 angle between both arms Grind and sandblast all sharp edges 76 2 mm REQUIR...

Page 19: ...nd Check the angle Remove the stud that holds the sharp angle die in place Remove it from the machine Final steps Place the long piece 76 2 mm long to a position as shown on the picture and stitch wel...

Page 20: ...52 4 mm long to the finished arch Grind and sandblast all sharp edges Mark 21 REQUIRED MATERIAL Flat steel bar thickness 4 8 mm max width 50 8 mm 1 flat steel rod 369 9 mm long 1 flat steel rod 63 5 m...

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