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REQUIRED MATERIAL

Flat steel bar thickness 4.8 mm, max. width 50.8 mm. 

1 flat steel bar 225.4 mm long 

1 flat steel bar 152.4 mm long 

1 flat steel bar 79.4 mm long

BENDING PROCEDURE

Make the letter "P" part according to

the steps described earlier.

Final steps

Stitch weld the 79.4 mm long piece to

the letter "P" as shown on the picture.

Grind and sandblast all sharp edges.

REQUIRED MATERIAL

Flat steel bar thickness 4.8 mm, max. width 50.8 mm. 

1 flat steel bar 419.1 mm long

CAUTION: 

due to the high number of bends required to produce the letter "S", 

make sure to inspect all angles before going any further.

BENDING PROCEDURE

Mark the locations of the bends. See the picture. 

Caution. Five marks must be done on side of the work piece

and the remaining five on the other side of the work piece.

Observe the picture.

Bend No. 1

Slide the work piece in the machine all the way to the mark

No. 1 (pic. A) and perform 45° angle bend. Check the angle.

To make the second 45° angle bend easier, make a mark on

the ring or place a stopper there, instead of the mark.

(On marks 3 and 7 you must produce an angle 3 of 41°).

Bend No. 2

Slide the work piece to the mark No. 2 (pic. B) and perform

45° angle bend. 

79.4 mm

25.4

mm

25.4

mm

25.4

mm

25.4

mm

25.4

mm

25.4

mm

31.8

mm

66.7 mm

66.7 mm

Mark

13

Bracket screw bending 

The following charts show the applicable settings for bracket screw manufacture with typical end length and

bent radius manufactured from steel poles of common diameters. 

The lower picture shows the settings for bracket screw manufacture with length of 88.9 mm and inner 

measurement of 50.8 mm, from steel pole with diameter of 15.9 mm. To manufacture different sizes, set the

die size and the position of the stopper cube according to the charts.

Length

To manufacture long bracket screws add double the required length to the specified pole length (for example;

to make bracket screws that is 25.4 mm longer, add 50.8 mm to the pole length).

Bending radius

You may choose from 8 different radiuses, by choosing from seven different dies or you may use the centre

stud with no die. To prevent damage or bending of the centre stud, always use shaping die if you are shaping

material with diameter above 9.5 mm.

Notes 

Because the metallurgical structure and the dimensions of the pole may slightly change throughout its

length, we recommend performing test bend before making large amount of bracket screws. 

Write down the die sizes and the positions of the stoppers you already used to manufacture a certain 

product to make future setting easier.

Typical settings to manufacture bracket screws from pole rods

(for detailed information see the following charts)

Stopper 

cube position

stopper cube 

distance

Centre stud die

Handle die

Summary of Contents for CB200

Page 1: ...t present the warranty card showing the date of the purchase the serial number of the machine vendor stamp and signature of sales clerk as well as the proof of purchase receipt 5 Warranty claim shall...

Page 2: ...rform professional bending work of various type of metal struts and poles with various cross cut sections flat square and circular Equipped with a telescopic arm length up to 90 cm ensures enough powe...

Page 3: ...not used correctly Always pay attention to safety instructions on the safety labels Do not remove or damage them If the warning label becomes unreadable please contact your vendor Disorganized and dir...

Page 4: ...he work piece and subsequently the bending handle Before bending always push the connecting studs all the way in Never try to attempt to bend thermally hardened materials Only hot rolled steel may be...

Page 5: ...packaging material We are not liable for shipping damages due to incorrect packaging of your machine If making a claim at the shipping company the level and method of packaging plays a major role dur...

Page 6: ...the work piece from the machine turn it around or put it back backwards Hole identification in the moveable and non moveable parts of the machine The samples included in this manual have the bracket...

Page 7: ...on an identical piece of material Due to the resiliency of the material the bend has tendency to come back a little After you test the angle and the bend write all the information about the used dies...

Page 8: ...ut if you are performing special bending work or need to bend with high precision it is good idea to fasten the work piece to the stopper cube using self locking pliers see picture on the right Using...

Page 9: ...measurement of the finished bend Round pole bending REQUIRED MATERIAL only for this sample One piece of pole rod with length 228 6 mm and diameter of 15 9 mm Too flat pieces with desired dimensions N...

Page 10: ...114 3 mm and with cross section 25 4 x 4 8 mm NOTE if you are to make similar holder with different dimensions you must first test which die size and what position of the cube best fits your design U...

Page 11: ...ure C Slide the work piece as far as possible against the centre stud Place the stopper stud in the sixth hole of the ring counting from the closed ring end clockwise Turn the handle and perform the s...

Page 12: ...the long connecting stud to fasten the handle brackets and the rings through the centre stud hole Place 25 4 mm 1 die on the centre stud Using the short connecting stud mount the 50 8 mm 2 die in the...

Page 13: ...Mark 13 Bracket screw bending The following charts show the applicable settings for bracket screw manufacture with typical end length and bent radius manufactured from steel poles of common diameters...

Page 14: ...steel bar 225 4 mm long 1 flat steel bar 152 4 mm long BENDING PROCEDURE Make the letter B parts the straight and the arch piece Final steps Stitch weld both parts together Grind and sandblast all sha...

Page 15: ...d No 2 Turn the piece see picture B and slide it toward the mark No 2 and perform 73 angle bend Check the angle Remove the stud that holds the sharp angle die in place Remove it from the machine Final...

Page 16: ...flat steel bar 177 8 mm long 1 flat steel bar 152 4 mm long 1 flat steel bar 63 5 mm long BENDING PROCEDURE flat steel bar 177 8 mm long Mark the locations of the bends See the picture Bend Slide the...

Page 17: ...225 4 mm 1 bar length 152 4 mm BENDING PROCEDURE Using a chalk mark the bend location on both flat rods length 225 4 mm See the picture Bend No 1 Slide the work piece in the machine all the way to the...

Page 18: ...bar 152 4 mm long 1 flat steel rod 95 3 mm long Final steps Weld it together as seen on the picture Make sure to check the 90 angle between both arms Grind and sandblast all sharp edges 76 2 mm REQUIR...

Page 19: ...nd Check the angle Remove the stud that holds the sharp angle die in place Remove it from the machine Final steps Place the long piece 76 2 mm long to a position as shown on the picture and stitch wel...

Page 20: ...52 4 mm long to the finished arch Grind and sandblast all sharp edges Mark 21 REQUIRED MATERIAL Flat steel bar thickness 4 8 mm max width 50 8 mm 1 flat steel rod 369 9 mm long 1 flat steel rod 63 5 m...

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