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Ultimaker PVA Removal Station user manual

5

Mechanical safety 

The PVA Removal Station complies with the Machinery Directive 2006/42/EU. The EC declaration of conformity can 

be found on our website and in this user manual (

1.5 EC Declaration of Conformity

).

 The PVA Removal Station has a movable component in the form of a rotor. Although the force of the rotor is 

limited, do not touch the rotor during operation. When cleaning a printed product in the PVA Removal Station, 

make sure the product is placed inside the rinsing basket. Without the basket, printed products could come in 

contact with the rotor and cause damage. Turn off the PVA Removal Station or rotor when removing the rinsing 

basket from the container.

 The PVA Removal Station uses magnetic force to drive the removable rotor. Be aware of the magnetic force 

when handling the rotor close to other metal or magnetic objects.

 The scratch tool has sharp edges. Use this tool with caution. Protective gloves are advised.

 Always unplug the PVA Removal Station before doing maintenance.

Radiation

The PVA Removal Station does not emit high levels of radiation. However, it is advised not to look into the container 

illumination for longer periods of time.

1.4  Health and safety

Water contamination

As Ultimaker wishes to ensure the safety and quality of our products, we conduct different tests throughout our 

research and product development process. In this respect, Ultimaker has engaged a third-party research partner 

to conduct water contamination studies to verify the health and safety requirements around the usage of the PVA 

Removal Station within the normal use boundaries, taking into account that PVA is known to be a nutrient to certain 

types of microorganisms. 

Based on the test results received, Ultimaker has verified that the growth of such microorganisms is very limited 

(and therefore does not impose a health risk) when using the PVA Removal Station in accordance with the user 

manual and in particular when (i) using tap water that complies with the minimum quality requirements for 

drinking water as established by the World Health Organization and (ii) changing the water in the PVA Removal 

Station when so shown by the indicator (which also keeps the speed optimal).

 Using gloves or washing hands with soap after using the PVA Removal Station is advised as a 

common hygiene practice.

 Food and beverages should be kept away from the device.

Use of liquids

Only use cold water in the PVA Removal Station. Filling the container with warm or hot water may damage the 

printed objects. Chemicals, including but not limited to acetone, organic solvents, and alkalis, should never be used 

in the PVA Removal Station. The use of chemicals can deteriorate the material of the container, thereby damaging 

the product and creating possible health and safety risks.

Summary of Contents for PVA Removal Station

Page 1: ...Installation and user manual EN 03 2022 v1 2 Original instructions Ultimaker PVA Removal Station...

Page 2: ...n the box 11 3 3 Hardware installation 12 4 Operation 4 1 Filling the container 14 4 2 Place parts in the rinsing basket 14 4 3 Select rotor speed 15 4 4 Remove the print 16 4 5 Container illumination...

Page 3: ...nted with great care and is considered accurate In case inconsistencies or inaccuracies are observed those are unintentional and Ultimaker welcomes to be made aware of those Submit your feedback to Ul...

Page 4: ...1 Safety and compliance...

Page 5: ...r use by persons with reduced physical and or mental capabilities or lack of experience and knowledge unless they are supervised or have been given instructions concerning the use of the appliance by...

Page 6: ...ur products we conduct different tests throughout our research and product development process In this respect Ultimaker has engaged a third party research partner to conduct water contamination studi...

Page 7: ...011 65 EU EN IEC 63000 2018 WEEE Directive 2012 19 EU Name address of the person authorized Miguel Calvo CTO SVP Printers Peripherals to compile the Technical File Stationsplein 32 3511 ED Utrecht The...

Page 8: ...2 Introduction...

Page 9: ...ge direction during operation to optimize dissolving speeds 2 1 Main components 1 2 3 4 5 6 4 Docking station The docking station is the base of the PVA Removal Station It contains integrated electron...

Page 10: ...l 100 RPM Low Operating sound 50 dBA Physical dimensions Dimensions with handle upright 303 x 325 x 374 mm 11 9 x 12 8 x 14 7 in 303 x 325 x 528 mm 11 9 x 12 8 x 20 8 in Net weight 6 35 kg 14 lbs Cont...

Page 11: ...3 Installation...

Page 12: ...rds and lift the container out of the box 5 Temporarily place the container on a flat and stable surface and remove the protective cardboard 6 Use the handles in the cardboard box to lift the docking...

Page 13: ...Removal Station on a dry flat and stable surface Do not place the equipment in a humid environment To connect the power cable and complete the setup take the following actions 1 Turn the docking stati...

Page 14: ...4 Operation...

Page 15: ...bottom Pay attention to this label when filling the container The label will turn red if the water is too hot Wait until the water has cooled before placing printed parts into the water 4 Return to t...

Page 16: ...lving process Note The PVA Removal Station makes use of two rotational directions for optimal cleaning performance This will happen automatically At the rotational direction change the rotor will be s...

Page 17: ...nd open the two lids of the rinsing basket 5 Closely inspect the printed object s and determine if all PVA material has successfully been dissolved If there is still PVA residue on the printed object...

Page 18: ...ss can be adjusted if desired 1 When the PVA Removal Station is turned off press the power button and hold for 8 seconds 2 The upper LED of the rotor speed indicator will light up This indicated that...

Page 19: ...5 Maintenance...

Page 20: ...Station for damage If any damage is detected discontinue use immediately and contact support or your local reseller Every 3 months or every 500 operating hours Check for play on the rotor bearings Ens...

Page 21: ...n the rotor can still clearly be divided into separate segments Saturated water The water looks yellowish and the segments on the rotor ring are hard to distinguish Highly saturated water will increas...

Page 22: ...of the water run hot water from the tap for approximately 30 seconds to remove any PVA residue from the drain and avoid longer term clogging issues 7 Clean the container according to the maintenance i...

Page 23: ...6 Troubleshooting...

Page 24: ...rmal cleaning speed If the issue persists try the following Restart the PVA Removal Station Keep the device turned off for 30 minutes to let it cool down completely Place the PVA Removal Station in a...

Page 25: ...container beyond the water level indicator 2 Rotor is jammed Check if a printed part is jamming the rotor Never place printed objects in the PVA Removal Station without the rinsing basket Make sure no...

Page 26: ...7 Warranty...

Page 27: ...ting in the course of their profession or business may claim the rights to which they are entitled under the warranty without prejudice to their rights or claims in accordance with the law 7 2 Conditi...

Page 28: ...tically include costs incurred for shipping defective products for scrutiny and or repair nor for shipping costs of replacement or repaired product s back to claimant 7 4 Exclusions This warranty does...

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