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Ultimaker PVA Removal Station user manual

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1.1  Safety messages

The information provided below is applicable to the PVA Removal Station (“Ultimaker product”).

This guide contains warnings and safety notices.

Provides additional information that is helpful to do a task or to avoid problems.

Warns of a situation that may cause material damage or injuries if the safety instructions are not followed.

The following ISO warning symbols are also used:

 Magnetic field (ISO 7010-W006)

 Electricity hazard (ISO 7010-W012)

 Read the user manual (ISO 7010-M002). Before using this product, read the complete user manual to learn 

about all its features and safety related information

1.2  General safety information

•  The PVA Removal Station has moving parts that can cause injury. Never reach inside the Ultimaker PVA Removal 

Station while it is in operation. Always control the PVA Removal Station with the user interface at the front.

•  Do not change or adjust any parts of the PVA Removal Station unless the change or adjustment is authorized 

by the manufacturer.

•  Do not store items inside the PVA Removal Station.

•  The PVA Removal Station is not intended for use by persons with reduced physical and/or mental capabilities, 

or lack of experience and knowledge, unless they are supervised or have been given instructions concerning 

the use of the appliance by a person responsible for their safety.

•  Children should be under constant supervision when using the PVA Removal Station. Maintenance actions shall 

only be performed by an adult.

1.3 Hazards

Electrical safety

 The PVA Removal Station has been tested according to the IEC 62368-1. An easily accessible mains socket must 

be used so that the product can quickly be unplugged when necessary. Be sure that the building installation 

has dedicated means for over-current and short-circuiting. The PVA Removal Station is powered by mains 

voltage, which is hazardous when touched.

 Always unplug the product before performing maintenance. Modifications such as soldering of electronic 

subunits are forbidden. 

 Never immerse the PVA Removal Station docking station in water or any other liquid.

 Immediately unplug the PVA Removal Station if water comes into contact with the docking station.

 Only use the original power cable supplied with the device. Do not damage, cut, or repair the cable. A damaged 

cable should be immediately replaced with a new one.

 Never use the PVA Removal Station if the power cable, docking station, container, or rotor is damaged.

Summary of Contents for PVA Removal Station

Page 1: ...Installation and user manual EN 03 2022 v1 2 Original instructions Ultimaker PVA Removal Station...

Page 2: ...n the box 11 3 3 Hardware installation 12 4 Operation 4 1 Filling the container 14 4 2 Place parts in the rinsing basket 14 4 3 Select rotor speed 15 4 4 Remove the print 16 4 5 Container illumination...

Page 3: ...nted with great care and is considered accurate In case inconsistencies or inaccuracies are observed those are unintentional and Ultimaker welcomes to be made aware of those Submit your feedback to Ul...

Page 4: ...1 Safety and compliance...

Page 5: ...r use by persons with reduced physical and or mental capabilities or lack of experience and knowledge unless they are supervised or have been given instructions concerning the use of the appliance by...

Page 6: ...ur products we conduct different tests throughout our research and product development process In this respect Ultimaker has engaged a third party research partner to conduct water contamination studi...

Page 7: ...011 65 EU EN IEC 63000 2018 WEEE Directive 2012 19 EU Name address of the person authorized Miguel Calvo CTO SVP Printers Peripherals to compile the Technical File Stationsplein 32 3511 ED Utrecht The...

Page 8: ...2 Introduction...

Page 9: ...ge direction during operation to optimize dissolving speeds 2 1 Main components 1 2 3 4 5 6 4 Docking station The docking station is the base of the PVA Removal Station It contains integrated electron...

Page 10: ...l 100 RPM Low Operating sound 50 dBA Physical dimensions Dimensions with handle upright 303 x 325 x 374 mm 11 9 x 12 8 x 14 7 in 303 x 325 x 528 mm 11 9 x 12 8 x 20 8 in Net weight 6 35 kg 14 lbs Cont...

Page 11: ...3 Installation...

Page 12: ...rds and lift the container out of the box 5 Temporarily place the container on a flat and stable surface and remove the protective cardboard 6 Use the handles in the cardboard box to lift the docking...

Page 13: ...Removal Station on a dry flat and stable surface Do not place the equipment in a humid environment To connect the power cable and complete the setup take the following actions 1 Turn the docking stati...

Page 14: ...4 Operation...

Page 15: ...bottom Pay attention to this label when filling the container The label will turn red if the water is too hot Wait until the water has cooled before placing printed parts into the water 4 Return to t...

Page 16: ...lving process Note The PVA Removal Station makes use of two rotational directions for optimal cleaning performance This will happen automatically At the rotational direction change the rotor will be s...

Page 17: ...nd open the two lids of the rinsing basket 5 Closely inspect the printed object s and determine if all PVA material has successfully been dissolved If there is still PVA residue on the printed object...

Page 18: ...ss can be adjusted if desired 1 When the PVA Removal Station is turned off press the power button and hold for 8 seconds 2 The upper LED of the rotor speed indicator will light up This indicated that...

Page 19: ...5 Maintenance...

Page 20: ...Station for damage If any damage is detected discontinue use immediately and contact support or your local reseller Every 3 months or every 500 operating hours Check for play on the rotor bearings Ens...

Page 21: ...n the rotor can still clearly be divided into separate segments Saturated water The water looks yellowish and the segments on the rotor ring are hard to distinguish Highly saturated water will increas...

Page 22: ...of the water run hot water from the tap for approximately 30 seconds to remove any PVA residue from the drain and avoid longer term clogging issues 7 Clean the container according to the maintenance i...

Page 23: ...6 Troubleshooting...

Page 24: ...rmal cleaning speed If the issue persists try the following Restart the PVA Removal Station Keep the device turned off for 30 minutes to let it cool down completely Place the PVA Removal Station in a...

Page 25: ...container beyond the water level indicator 2 Rotor is jammed Check if a printed part is jamming the rotor Never place printed objects in the PVA Removal Station without the rinsing basket Make sure no...

Page 26: ...7 Warranty...

Page 27: ...ting in the course of their profession or business may claim the rights to which they are entitled under the warranty without prejudice to their rights or claims in accordance with the law 7 2 Conditi...

Page 28: ...tically include costs incurred for shipping defective products for scrutiny and or repair nor for shipping costs of replacement or repaired product s back to claimant 7 4 Exclusions This warranty does...

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