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PRODUCT INFORMATION 

First select Product information mode from Select mode

 (refer to section 2).

 

Press 

to view each parameter. To exit from Product Information mode, hold down 

and 

press 

to return to Select mode. 

 

Parameter Lower 

Display 

Upper 

Display 

Description

Input type 





Universal input

Option 1 module type fitted





No option fitted



Relay output



SSR drive output



Triac output



Linear DC voltage / current output

Option 2 module type fitted



As Option 1

Option 3 module type fitted





No option fitted



Relay output



SSR drive output



Linear DC voltage / current output



Transmitter power supply

Auxiliary Option A module 
type fitted 





No option fitted



RS485 communications



Digital Input*



Remote Setpoint Input 

(basic)*

Auxiliary Option B 
module type fitted 





No option fitted



Remote Setpoint Input 

(full)

 

and Digital Input 2*

Firmware type 



Value displayed is firmware type number

Firmware issue 



Value displayed is firmware issue number

Product Revision Level 



Value displayed is Product Revision level

Date of manufacture 



Mm

Manufacturing date code 

(mmyy)

Serial number 1 



First four digits of serial number

Serial number 2 



Middle four digits of serial number

Serial number 3 



Last four digits of serial number

Messages & ERROR 
INDICATIONS 

These messages indicate that an error has occurred or there is a problem with the process 
variable signal or its wiring. 
 

Caution:

 Do not continue with the process until the issue is resolved. 

 

Parameter Upper 

Display

Lower 

Display

Description

Instrument 
parameters are in 
default conditions 





 

Configuration & Setup required. This screen is 

seen at first turn on, or if hardware 

configuration has been changed. Press 

to 

enter the Configuration Mode, next press  

or 

to enter the unlock code number, then 

press 

to proceed

Input Over Range 



Normal

Process variable input > 5% over-range

Input Under Range 



Normal

Process variable input > 5% under-range

Input Sensor Break



Normal

Break detected in process variable input sensor or 

wiring

RSP Over Range 

Normal



 **

RSP input over-range

** also seen 
wherever RSP 
value would be 
displayed 

RSP Under Range 

Normal



 **

RSP input under-range

RSP Break 

Normal



 **

Break detected in RSP

input signal

Option 1 Error 





Option 1 module fault

Option 2 Error 



Option 2 module fault

Option 3 Error 



Option 3 module fault

Option A Error 



Option A module fault or RSP in both A & B

Option B Error 



Option B module fault

OPERATOR MODE 

This mode is entered at power on, or accessed from Select mode 

(see section 2). 

 
Note: All Configuration mode and Setup mode parameters must be set as required before 
starting normal operations. 

 
Press 

to scroll through the parameters, then press 

or 

to set the required value. 

 

Note: All Operator Mode parameters in Display strategy 6 are read only (see 



 

in 

configuration mode), they can only be adjusted via Setup mode. 
 

Upper Display Lower 

Display 

Display Strategy and 

When Visible 

Description

PV Value 

Active SP 
Value 

1 & 2

(initial screen)

 

PV and target value of selected SP

Local Setpoints are adjustable in 

Strategy 2

PV Value 

Actual SP 
Value 

3 & 6

(initial screen)

 

PV and actual value of selected SP

(e.g. ramping SP value). 

Read only

PV Value 

(Blank) 

4

(initial screen)

 

Process variable only

Read only

Active SP 
Value 

(Blank) 

5

(initial screen)

 

Target value of selected setpoint 

only. 

Read only

SP Value 



1, 3, 4, 5 & 6 if digital 

input is not 



 

and 

RSP not fitted 

Target value of SP

Adjustable except in Strategy 6

SP1 Value 



Digital input = 



.

_

lit if active SP = SP1

Target value of SP1

Adjustable except in Strategy 6

SP2 Value 



Digital input = 



.

lit if active SP = SP2

Target value of SP2

Adjustable except in Strategy 6

Local SP 
Value 



RSP fitted. 

or 

 

*

lit if the 

active SP = 



 

Target value of local setpoint

Adjustable except in Strategy 6

Remote SP 
Value 



RSP fitted. 

or 

 

*

lit if the 

active SP = 



 

Target value of remote setpoint

Read only



,



 or 



 



RSP is fitted, digital 

input is not 



 

and 



 is enabled in

Setup mode 

Selects local/remote active setpoint 



 = local SP, 



 = remote SP 



  = selection via digital input (if 

configured). 

Note: selecting 

 



 

or  



 

will override digital input, active 

SP indication changes to

 

*

Adjustable except in Strategy 6

 

Actual SP 
Value 





 is not blank 

Actual (ramping) value of

selected SP.  

Read only

Ramp Rate  





 enabled in 

Setup mode 

SP ramping rate, in units per hour

Adjustable except in Strategy 6

Manual Control 

If 



 is set to 



 in Setup mode, manual control can be selected/de-selected by 

pressing the 

key in Operator mode, or by changing the status of a digital input if 



 or 



 have been configured for 



 in Configuration mode. 

While in Manual Control mode, the 

indicator will flash and the lower display will show 

xxx

 (where 

xxx

 is the current manual power level). Switching to/from manual mode is via 

Bumpless Transfer. Press 

or 

to set the required output power. 

 

Caution:

 Manual power level is not restricted by the

 



 

power

 

limit

.

Summary of Contents for UKE-8-50

Page 1: ...d use of the equipment Important Notice UK Exchangers Ltd cannot accept any warranty claims if the equipment is not handled positioned installed or operated as per the general guide lines contained within this manual The actual running conditions should be checked against the specification sheets for the heat exchanger ...

Page 2: ...me clock that is incorporated into the panel or Building Management System interface signals During control times schedules the pump s run continuously When in AUTO control by either BMS or time clock only the operation of the pump s is controlled The high temperature over heat protection and the control of the modulating valve is independent of the auto pump control operation Four port valves are...

Page 3: ... 3 ...

Page 4: ...upon where the valve is positioned whilst continuing to hold the slide button forward releasing the button locks the actuator drive back to the stem thus preventing manual rotation The valve stem should rotate for about 90 degrees before coming to a stop The valve stem should move relatively easily if not then check that slide button is being pushed forward enough and try again If the stem still c...

Page 5: ...movement then contact the Sales Office Re setting actuator the central knob can only be pushed back in when the valve and the actuator are exactly in line the valve has be rotated back to the same position it was in before the central knob was pulled out If this proves to be troublesome remove actuator by un screwing central set screw in the middle of the actuator knob switch on the panel set temp...

Page 6: ...idered positioned local to the exchanger with no control or isolating valves between the device and the exchanger to block the pressure path Welding Do not weld near to or on the heat exchanger or associated components Primary Shunt Pumps The pumps rely on water for cooling and lubrication Damage will be caused if the pumps are run on a dry system DHW Shunt Pump If a DHW pump is supplied loose the...

Page 7: ... 500 mm away from the exchanger and the over heat located just after the control sensor Route and clip the wires as necessary do not attach any wires near or onto the tie bolts or along the length of the top horizontal frame bar of the heat exchanger Temperature sensors wires Wires to both the sensor and the over heat stat can be extended they are not any special wires 2 core flex for the sensor a...

Page 8: ...cted to the pump only after the pump has been fitted to the pipe work All other wiring is carried out at the factory All wiring must be carried out by suitably qualified personnel in line with current regulations Panel enclosure IP 65 takes 240 volts or 415 volts if UKE 19 Controller IP 54 Actuator reduced to 24 Volts cover IP41 rated Pump terminal box IP44 rating takes full supply voltage from th...

Page 9: ... 9 ...

Page 10: ...t Press or to change the set point to the required value Finally press to return to normal run mode 5 The time clock not fitted on BMS controlled panels is factory set to the correct day and time Should this need alteration this can be done by pressing and holding the CLOCK key whilst pressing the DAY HOUR or MIN keys until the correct values are shown The time clock if fitted is also factory set ...

Page 11: ...tion valves and drain heat exchanger Tools Ratchet spanners and ring or open ended spanners plus light machine oil M24 36mm across flats Procedure Ensure the control panel is isolated and all isolation valves on the pipe work are closed Allow unit to cool and drain exchanger Release all pressure from inside of exchanger Lightly oil the tie bolt threads down either side of the exchanger Undo the cl...

Page 12: ...correct see illustration below for herringbone pattern example Assembly diagrams 6 Tightening of the plate pack Procedure Lightly oil tie bolt threads Evenly tighten all bolts We recommend the use of ratchet friction spanners Ensure clamping is as uniform as possible thus keeping the frames plates parallel throughout the operation Avoid skewing the frame plates by more than 10mm Tightening is comp...

Page 13: ... 13 Examples of Gasket and Plate types ...

Page 14: ...askets leaking check replace Crack in weld at joint Dye Pen Check and repair remove plates out of heat exchanger before welding 2 cross contamination Check all plates for cracks and or holes 3 leakage from plate pack Check tightening dimension Check condition of the gaskets Check that all gaskets are seated correctly For nearly all leakage problems it is necessary to dismantle the plate pack befor...

Page 15: ...t on controller b Air Lock in pipe work c Primary water temperature too high or too low d Primary water flow too high too low or secondary flow not correct e Fault in temperature sensor f Actuator fault the valve does not modulate or move during operation g Control valve seized or binding h Primary circuit pressure feeding PHE too high Remedies a Adjust Controller see relevant section in manual b ...

Page 16: ...dle is binding against the valve body then the paddle then any proud high points can be shaved down by the use of wet and dry or emery paper A possible remedy without taking out valve inners may be to spray lubricant such as WD40 onto valve shaft bearing see section on control valve in Section 1 at beginning of manual and then locate the stem a few times to work in the lubricant If the pressure of...

Page 17: ...actuator should move until stops at fully closed position Then alter the control Set Point to a high temperature actuator should move to fully open position If all OK then re set control temperature to desired value 8 Maintenance Time interval Once a year as a minimum Performance Check temperatures and flows against commissioning data Plate pack Check the tightening dimension and look for any sign...

Page 18: ...Type Process High Alarm Process Low Alarm Deviation Alarm Band Alarm No alarm High Alarm 1 value Range Minimum to Range Maximum in display units Range Max Low Alarm 1 value Range Min Band Alarm 1 value 1 LSD to span from setpoint in display units Dev Alarm 1 value Span from setpoint in display units Alarm 1 Hysteresis 1 LSD to full span in display units Alarm 2 Type Options as for alarm 1 High Ala...

Page 19: ...it 0 to 100 of full power Output 1 Cycle Time 0 5 1 2 4 8 16 32 64 128 256 or 512 secs Output 2 Cycle Time Output 3 Cycle Time High Alarm 1 value Range Minimum to Range Maximum R max Low Alarm 1 value R min Deviation Alarm 1 Value Span from SP in display units Band Alarm 1 value 1 LSD to span from setpoint Alarm 1 Hysteresis 1 LSD to full span in display units High Alarm 2 value Range Minimum to R...

Page 20: ... Option A module fault or RSP in both A B Option B Error Option B module fault OPERATOR MODE This mode is entered at power on or accessed from Select mode see section 2 Note All Configuration mode and Setup mode parameters must be set as required before starting normal operations Press to scroll through the parameters then press or to set the required value Note All Operator Mode parameters in Dis...

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