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Maintenance

33

Printed: 01/2018 Subject to change!

TopLineUserManual.docx

6.4 Spare Parts

Defect parts are to be replaced only by original spare parts of UBERT
GASTROTECHNIK GMBH; the replacement is to be carried out only by their service
staff or by your authorized service companies. If you do not observe this note or in
case of manipulation of a third party any claims for guarantee will become invalid!
Also all certifications (CE, UL, NSF and the like) become invalid!

6.4.1 Explosion Diagramm

RT403 S DE (see detail for special parts of manual controlled RT403 S):

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31
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33
34
35
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Summary of Contents for Top Line

Page 1: ...User Manual Rotisseries Top Line RT Series ...

Page 2: ......

Page 3: ...e operation 13 4 1 Unwrapping 13 4 2 Installation 13 4 3 Electrical connection 13 4 4 Preparation of Operation Starting up 14 5 Operation 15 5 1 Operation of rotisseries equipped with manual controls 15 5 2 Operation of rotisseries equipped with digital electronic 16 5 3 Component Function and Location 22 5 4 Rotisserie assembly for operation 23 5 5 Product mounting and loading 25 6 Maintenance 27...

Page 4: ...regularly 2 1 3 Obligation of the staff All induviduals who are authorized to work with the unit are obliged to Pay attention to the fundamental regulations of work safety and accident avoiding Read the chapter on work safety and warning notes in this manual and to confirm through their signature that they have understood these before actually operating the unit 2 1 4 Possible risks The TopLine Ro...

Page 5: ...wear and tear parts Unauthorized repair Force of nature and act of god 2 3 Symbols and Notes In the operating manual the following symbols and signs are used This symbol means a possibly or directly threatening danger for the life and the health of persons and or a possibly dangerous situation Ignoring of these references may result in consequences for your health and or can lead to property damag...

Page 6: ...only work at the unit under supervision of an experienced person 2 5 4 Unit control Only instructed staff is allowed to operate the controls 2 5 5 Safety during regular operation The unit is only to operate if all protective devices are fully workable At least once per shift the unit is to be examined with regard to visible damages and functional ability of the safety devices 2 5 6 Dangers caused ...

Page 7: ...intended reclosing Check all screw connections for tight fitting After finishing maintenance check all safety devices for proper functionality 2 5 9 Structural changes to the unit Do not perform any changes extensions or conversions to the unit without the manufacturer s permission especially welding work at supporting parts For all conversions a written permission of the company UBERT GASTROTECHN...

Page 8: ...8 Introduction Printed 01 2018 Subject to change TopLineUserManual docx 3 Introduction 3 1 Technical details 3 1 1 Dimensions mm RT403S RT 403 RT 406 RT403S DE RT403 DE RT406 DE ...

Page 9: ...Introduction 9 Printed 01 2018 Subject to change TopLineUserManual docx RT407 RT408 RT407 DE RT408 DE ...

Page 10: ...10 Introduction Printed 01 2018 Subject to change TopLineUserManual docx RT410 RT412 RT410 DE RT412 DE ...

Page 11: ...Introduction 11 Printed 01 2018 Subject to change TopLineUserManual docx RT414 RT 416 RT414 DE RT416 DE ...

Page 12: ...184 RT 414 RT 416 DE ca 338 3 1 3 Electrical details Type electrical connection EA power RT 403S DE 230V 1 N 50Hz 3 5kW RT 403 DE 400V 3 N 50Hz 5 0kW RT 404 DE 400V 3 N 50Hz 5 5kW RT 405 RT 406 DE 400V 3 N 50Hz 6 0kW RT 407 RT 408 DE 400V 3 N 50Hz 11 1kW RT 410 RT 412 DE 400V 3 N 50Hz 12 0kW RT 414 RT 416 DE 400V 3 N 50Hz 22 2kW 3 1 4 Noise emission Type noise emission all types 70 dB A ...

Page 13: ...an and maintain the unit The machine has to be placed in a way that the complete area around it can be cleaned easily 4 3 Electrical connection Note In general only service technicians of the company UBERT GASTRO TECHNIK GMBH or service technicians of your responsible service partner are allowed to perform el connection and other service All national and local rules and regulations concerning elec...

Page 14: ...nd all removable parts e g spits discs etc carefully with a grease solvent detergent Afterwards you have to dry all surfaces Note Do not use flammable cleaners Do not use high pressure water pressure or steam jet cleaning machines You will have further information about this in the section cleaning and maintenance After cleaning the TopLine Rotisserie properly the smell will be minimal when using ...

Page 15: ...ween the two different switch positions LOADING and WARMING until the disc is fully loaded Now switch to COOKING in order to start the grill operation Temperature control The thermostat allows you to preset the desired grill temperature You may choose temperatures up to 250 C The temperature is controlled by a thermostatic control Timer You may adjust the desired grill time with the timer It may l...

Page 16: ...n for spit loading OFF switchs the engine offline Temperature control The temperature control sets the temperature between 38 250 C 100 482 F when the manual mode is being used Automatic Manual Switch The automatic manual switch is set on manual control of the temperature or is set on automatic for control of the rotisserie using the automatic electronic controller Motor release RT 403 405 only In...

Page 17: ...ble program X programnumber 1 20 Y step number 1 3 Shows End at the end of a program Temperature Display middle 7 segment Shows temperature at operation level Shows parameter name at programming level If no program is running and a program is selected Shows the set temperature of step 1 of the selected program If PA program is selected Shows the set temperature of the PA program Push to toggle bet...

Page 18: ...a program is selected and running Remaining delay time during start delay Remaining total time while program is running Keep pushed to show the total set time of the running program If PA program is selected and running Remaining delay time during start delay Remaining total time while running or Endl for endless in case the set time 00 00 If a certain time was preset push to change the remaining ...

Page 19: ... of the selected program Push to change set time in PA program Push to change start delay If no program is running and a program is selected Push to change start delay 11 starts to flash by pushing up down button the start delay can be changed push time button again to enter the change If PA program is selected Push to change set time 12 starts to flash by pushing up down button the set time can b...

Page 20: ... down button to select the desired program The Multi Function Display shows the program number If no program number is shown the PA program is selected The Temperature Display shows the set temperature of the first program step The Time Display shows the total program time Push the Start Stop button to start the program To start a program with a time delay Use the up down button to select the desi...

Page 21: ...ushing the Programming Button B The Temperature Display now shows number and step of the first program Pr1 2 Use the up down button to adjust the desired temperature and confirm your setting by pushing the Programming Button Use the up down button to adjust the desired time as hh mm and confirm your setting by pushing the Programming Button C The Temperature Display now shows number and step of th...

Page 22: ...he operator turns the function swtich to WARMING which will keep the spits rotating and the quartz lamp will remain on The products can be unloaded using the same procedure as when they were loaded Turn the function switch to OFF to turn the rotisserie completely off 5 3 Component Function and Location 5 3 1 Components Shaft and disk assembly is used to mount and rotate the products Rotisseries ar...

Page 23: ... drip pan into bottom of unit Note Drip pan can be put in from either side Mount the edge of drip plates on pins in sides of unit and outside on the front respectively the rear panel 5 4 1 Shaft and Disk assembly Install Shaft into drive hub See picture below Install disk onto shaft Round Pin Slotted Shaft and Disk Assembly Drip Pan Spit Digital Electronic Automatic Manual Switch Function Switch T...

Page 24: ...r center is assembled on the right hand side Tighten nuts against disks 5 4 2 Spit assembly into rotisserie 5 4 2 1 Angle Spit For mounting chickens horizontally and without piercing chicken Mount spit into holes as shown below Be sure recessed rings on end of shafts drop into hole in disk Position shaft recess into disk holes Holes line up Flat in disk mounts on flat shaft Flat in disk mounts on ...

Page 25: ...s shown below Be sure recessed rings on end of shafts drop into hole in disk as shown below 5 5 Product mounting and loading 5 5 1 Angle spits for mounting the chickens horizontally Insert the spit through the holes in both ends of the chicken while holding the spit angle down and the chicken breast up See picture below Tie the chicken legs to prevent flopping while grilling Chickens can be mounte...

Page 26: ...h the support angle down and the chicken breast up Lock the wings down by tucking under the legs and then pierce just below wing with spit and pierce leg just under the bone as shown in the picture below The spits can then be loaded onto the rotisserie disks using the pliers Directions for operating the rotisseries and using the loading switch are on the following pages 5 5 3 Rack Loading Load Rac...

Page 27: ...them afterwards so that there are no residues of the cleaning detergent on these parts It is absolutely necessary to watch out for some fundamental things to keep this longliving high grade steel machine working always keep the high grade steel surface clean watch out that there is always enough fresh air on the surface never contact the surface with rusty material Never use bleaching or chlorine ...

Page 28: ... your Rotisserie Top Line does not work satisfactorily we would like to give a first help with the following check list Only after checking these points you should contact a your responsible service partner or b directly the company UBERT GASTROTECHNIK GMBH Werk II Gewerbegebiet Nord Vennekenweg 17 46348 Raesfeld Tel 02865 602 226 Service Tel 0172 2 82 86 31 Fax 02865 602 102 or 103 Only these two...

Page 29: ...he unit 3 Quartz lamp is off is not switched on Check the position of switch on off knob Lamp is defect Replacement of the quartz lamp by a local electrician 4 Noisy motor Motor or gear is defect Call the service company 5 Spit disks do not rotate Motor protection device has set Push the motor protection control one time if it sets again call the service Doors are not closed RT307 only Close the d...

Page 30: ...30 Maintenance Printed 01 2018 Subject to change TopLineUserManual docx 6 3 Wiring Diagrams RT 403 S RT 403 S DE ...

Page 31: ...Maintenance 31 Printed 01 2018 Subject to change TopLineUserManual docx RT403 RT406 RT 403 DE RT 406 DE ...

Page 32: ...32 Maintenance Printed 01 2018 Subject to change TopLineUserManual docx RT407 RT408 RT407 DE RT408 DE ...

Page 33: ...he replacement is to be carried out only by their service staff or by your authorized service companies If you do not observe this note or in case of manipulation of a third party any claims for guarantee will become invalid Also all certifications CE UL NSF and the like become invalid 6 4 1 Explosion Diagramm RT403 S DE see detail for special parts of manual controlled RT403 S ...

Page 34: ...34 Maintenance Printed 01 2018 Subject to change TopLineUserManual docx RT403 DE RT406 DE see detail for special parts of manual controlled RT403 RT406 ...

Page 35: ...Maintenance 35 Printed 01 2018 Subject to change TopLineUserManual docx RT407 DE RT408 DE see detail for special parts of manual controlled RT407 RT408 ...

Page 36: ... assy 121206 1 grease guide plate assy 195070 2 drain screw assy 195071 1 washer 316103 8 tab washer 316410 2 set srew M5x20 328002 2 terminal block 333323 10 end cap for terminal block 333324 1 strain relief 338109 1 strain relief counter nut 338111 1 lamp socket 340410 4 rotary switch 4 positions 341110 1 rotary switch automatic manual 341116 1 thermostat 230 C 342208 1 high limit switch 342290 ...

Page 37: ...121206 1 grease guide plate assy 195070 2 drain screw assy 195071 1 washer 316103 8 tab washer 316410 2 set srew M5x20 328002 2 terminal block 333323 10 end cap for terminal block 333324 1 strain relief 338109 1 strain relief counter nut 338111 1 lamp socket 340410 4 rotary switch 4 positions 341110 1 rotary switch automatic manual 341116 1 thermostat 230 C 342208 1 high limit switch 342290 1 temp...

Page 38: ... assy 195068 2 drain scew assy 195071 1 disk set 195075 1 knurled screw 311909 1 washer 316103 8 tab washer 316410 4 set srew M5x20 328002 4 terminal block 10mm 333305 8 terminal block 333323 6 end cap for terminal block 333324 2 strain relief PG 21 338112 1 strain relief counter nut 338113 1 lamp socket 340410 4 rotary switch 4 positions 341110 1 rotary switch automatic manual 341116 1 door switc...

Page 39: ...e used to disconnect power 1 Loosen two screws on both ends to remove the upper half of the lamps socket 2 Use a 7mm wrench or nut driver and remove nut from lamps Caution It is recommended not to touch heater with hands Use gloves when replacing or damage to heater lamps could result 3 Install new heater Make sure to use the bras washer and securely tightening nut for heater wire Hold the metal p...

Page 40: ...40 Maintenance Printed 01 2018 Subject to change TopLineUserManual docx 6 5 Declaration of Conformity ...

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