UAZ UAZ-220695 Page 86 Operating Manual Download

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TABLE OF CONTENTS

Chapter 1. GENERAL ................................................................................................................................................. 3

VEHICLE MARKING ...........................................................................................................................................16

TECHNICAL DATA .............................................................................................................................................18

CHAPTER 2. SAFETY REQUIREMENTS AND WARNINGS .................................................................................23

SAFETY REQUIREMENTS<B} ...........................................................................................................................23

WARNINGS ..........................................................................................................................................................24

Chapter 3. CONTROLS AND EQUIPMENT OF THE DRIVER'S AND PASSENGER'S SEATS ..............................26

INSTRUMENT CLUSTER ....................................................................................................................................27

MULTIFUNCTION STEERING COLUMN SWITCHES AND IGNITION SWITCH ............................................29

ANTI-LOCK BRAKE SYSTEM ............................................................................................................................30

REAR AXLE FINAL DRIVE DIFFERENTIAL LOCK ........................................................................30

EMERGENCY SERVICES CALL DEVICE ..........................................................................................................30

INTERIOR EQUIPMENT AND VEHICLE BODY EQUIPMENT .........................................................................33

Seats...................................................................................................................................................................33

Seat belts ............................................................................................................................................................34

Installation of child restraint devices ...................................................................................................................36

Ventilation of body (cabin) .................................................................................................................................37

Body (cabin) heating...........................................................................................................................................39

Sanitary equipment of UAZ-396295 vehicle ........................................................................................................39

Wiper and washer ...............................................................................................................................................40

Chapter 4. PREPARING A VEHICLE FOR OPERATION AFTER RECEIVING IT FROM THE FACTORY ...........41

Chapter 5. RUNNING-IN A NEW VEHICLE ............................................................................................................41

Chapter 6. START AND STOP THE ENGINE ...........................................................................................................41

GENERAL PROVISIONS .....................................................................................................................................41

ENGINE START ...................................................................................................................................................41

Start a cold engine at a temperature of -

20 °C and above*

....................................................................................41

Starting a cold engine at temperatures below -

20 °C

............................................................................................42

Hot start. ............................................................................................................................................................42

ENGINE STOP ......................................................................................................................................................42

Chapter 7. FEATURES OF DRIVING IN VARIOUS ROAD, METEOROLOGICAL AND CLIMATIC CONDITIONS
..................................................................................................................................................................................42

Chapter 8. TOWING A VEHICLE .............................................................................................................................43

Chapter 9. VEHICLE MAINTENANCE ....................................................................................................................44

DAILY MAINTENANCE ......................................................................................................................................44

VEHICLE MAINTENANCE EVERY 500 KILOMETERS ....................................................................................44

SEASONAL MAINTENANCE ..............................................................................................................................44

Before the summer season of operation ...............................................................................................................44

Before the winter season of operation ..................................................................................................................44

MOTOR .................................................................................................................................................................44

Engine suspension ..............................................................................................................................................44

Engine cylinder head ..........................................................................................................................................45

Engine valve train ...............................................................................................................................................45

Summary of Contents for UAZ-220695

Page 1: ...2021 Ulyanovsk Automobile Plant LLC Vehicles UAZ 374195 UAZ 396295 UAZ 220695 UAZ 390995 UAZ 330365 UAZ 390945 and versions Operating Manual РЭ 05808600 106 2007 Edition Fourteenth ...

Page 2: ...n of the manufacturer s warranty obligations For safe and trouble free operation of the vehicle follow all the operating and maintenance instructions in this Manual You can entrust the vehicle maintenance to one of the service stations recommended by the company that sold you the vehicle Service stations are provided with the necessary spare parts a set of special appliances and tools All vehicle ...

Page 3: ... equipped with two seats for processing papers it is not allowed to use them while the vehicle is in motion Designed for the transportation of passengers and goods UAZ 390995 Trophy version Fig 1 9 is equipped with additional equipment expedition rack for cargo transportation disappearing stair The Expedition version of UAZ 390995 Fig 1 10 is equipped with additional equipment expedition rack for ...

Page 4: ...4 Fig 1 1 Outline averaged dimensions of the UAZ 374195 with gross weight dimensions are given for reference ...

Page 5: ...5 Fig 1 2 Outline averaged dimensions of the UAZ 374195 with three reclining berths with gross weight dimensions are given for reference ...

Page 6: ...6 Fig 1 3 Outline averaged dimensions of the UAZ 374195 05 with gross weight dimensions are given for reference ...

Page 7: ...7 Fig 1 4 Outline averaged dimensions of the UAZ 396295 with gross weight dimensions are given for reference ...

Page 8: ...8 Fig 1 5 Outline averaged dimensions of the UAZ 220695 with gross weight dimensions are given for reference ...

Page 9: ...9 Fig 1 6 Outline averaged dimensions of the UAZ 220695 04 with gross weight dimensions are given for reference ...

Page 10: ...10 Fig 1 7 Outline averaged dimensions of the UAZ 390995 with gross weight dimensions are given for reference ...

Page 11: ...11 Fig 1 8 Outline averaged dimensions of the UAZ 390995 04 with gross weight dimensions are given for reference ...

Page 12: ...12 Fig 1 9 Outline averaged dimensions of the UAZ 390995 04 Trophy with gross weight dimensions are given for reference ...

Page 13: ...13 Fig 1 10 Outline averaged dimensions of the UAZ 390995 04 Expedition with gross weight dimensions are given for reference ...

Page 14: ...14 Fig 1 11 Outline averaged dimensions of the UAZ 330365 with gross weight dimensions are given for reference ...

Page 15: ...15 Fig 1 12 Outline averaged dimensions of the UAZ 390945 with gross weight dimensions are given for reference ...

Page 16: ...tive part the designation of the vehicle III indicating part the model year of the vehicle assembly plant code vehicle production number The vehicle nameplate 2 Fig 1 14 is mounted inside the cabin on the upper front panel under the right sun visor and has the following markings I full number of the vehicle type approval VTA II vehicle identification number VIN code Fig 1 13 Vehicle identification...

Page 17: ...tion number code includes four characters the first three characters of the WMI code assigned to UAZ LLC by FSUE NAMI are used as the first three characters the number 0 must be used as fourth character II code of the main features of the engine descriptive part includes six characters including the designation of the model modification of the engine by EC If the model code contains less than six ...

Page 18: ...ius on the centerline of the front outer relative to the turning center wheel trace m max 6 3 7 0 Minimum outer turning radius as to the front bumper point the farthest from the turning center m max 6 8 7 5 Max grade climbed by vehicle with the vehicle degrees 30 The greatest depth of a ford m 0 5 Maximum speed km h 127 115 Fuel consumption L 100 km when driving at 60 km h 9 04 9 64 Fuel consumpti...

Page 19: ...rized and sprinkler type Crankcase ventilation Closed type Fuel supply system With forced fuel feed Fuel Unleaded gasoline see Annex 3 Cooling system Liquid type closed with forced circulation Transmission Description UAZ vehicle models Clutch clutch type Dry single plate drive type Hydraulic Gearbox gearbox type Mechanical synchronized five speed type of control Mechanical Transfer case gearbox t...

Page 20: ...One piece rim disks 61 2Jx16H2 with 225 75R16 radial tubeless tires Wheel fastening by five nuts The spare wheel is made of steel fitted with the same size tire as the wheels for normal operation On some vehicles the spare wheel can be equipped with a tire 225 70R16 used as a spare wheel for temporary use The spare wheel is attached to the holder with one nut Control system Description UAZ vehicle...

Page 21: ... pump and generator drive at 8 kgf mm 13 15 Gap between the electrodes of the ignition spark plugs mm 0 7 0 15 Coolant temperature in the cooling system C 80 105 Brake pedal free travel mm 5 14 Front wheel toe in 0 0 0 14 Maximum turning angle of the front inner wheel degr 26 27 Total steering play angle of steering wheel turning from the position corresponding to the beginning of the steerable wh...

Page 22: ... 13 7 13 7 13 7 13 6 Engine lubrication system without oil heater volume 6 5 Gearbox housing 1 7 Transfer case housing 0 7 Final drive housing with vertically inseparable crankcases front rear 1 5 1 4 with vertically separable crankcases each 0 85 Hydraulic steering system 1 3 Hydraulic clutch actuator system 0 20 Brake actuating hydraulic system 0 52 0 52 0 52 0 52 0 60 0 60 Reservoir of the wind...

Page 23: ...The operating temperature of the catalyst is 400 800 C It is not allowed to operate the vehicle without catalyst protective screens After driving on tall grass be sure to inspect the vehicle Remove grass or other accumulated foreign objects from parts located in a close proximity to the exhaust system to prevent possible combustion 15 When working with a low freezing fluid gasoline and brake fluid...

Page 24: ... after it stops exercise caution when opening the radiator cap of the engine cooling system in order to avoid steam burns the fuel tanks must be removed before carrying out any arc welding operations observe the rules of fire safety 23 Waste oils and special fluids must be collected and recycled or disposed 24 A number of safety requirements are given in detail in the relevant sections of this man...

Page 25: ...ive in case of diagonal suspension of wheels or large difference in the traction of right and left wheels 11 In order to avoid excessive loads on the axle differential do not allow prolonged slipping of one of the wheels 12 When operating the vehicle in the cold season ambient temperature of 0 C and below it is recommended to use a heat insulating cover for the radiator grille 13 When the vehicle ...

Page 26: ...e compartment 10 inner door lock knob 11 door handrail 12 the window handle 13 front axle switch lever Fig 3 2 It has two positions front axle on rear axle off 14 transfer case gear lever Fig 3 2 It has three positions front forward gear is engaged middle neutral position rear downshift gear is engaged 15 gear lever fig 3 2 16 the control rod handle of the tap heating system 17 parking brake lever...

Page 27: ...ers of oncoming vehicles are not blinded 4 driving lights switch 5 fuel level gauge switch in tanks not installed on UAZ 330365 UAZ 390945 vehicles 6 front fog light switch or plug 7 rear fog light switch 8 heater switch 9 heater switch of passenger compartment save for UAZ 330365 UAZ 374195 10 On board power socket 11 instrument cluster 12 GLONASS GPS antenna 13 seat heating control unit 14 glove...

Page 28: ...hazard warning lights indicator green left turn signal and hazard warning lights indicator green coolant overheat indicator red low fuel indicator yellow Lights up when the remaining fuel in the tank is less than 9 liters rear axle final drive differential lock indicator yellow 2 the instrument cluster button Switching is done by pressing a button 3 The LCD display shows the following functions of...

Page 29: ...e turned off II intermittent operation of the wiper is on unfixed position III intermittent operation of the wiper is on fixed position IV continuous mode low speed of the windshield wiper is enabled fixed position V continuous mode high speed of the wiper is enabled fixed position VI pull the washer and wiper are on unfixed position VII VIII not used 3 buzzer bottom 4 ignition switch The switch h...

Page 30: ...erated when the differential lock is active Manual unlocking is possible at any time by repeated pressing and holding button 2 Fig 3 3 until the rear axle differential lock indicator goes out Fig 3 4 Furthermore it is switched off automatically when the ignition is turned off or when the speed exceeds 30 km h Once interlock is deactivated the indicators and in the instrument cluster Fig 3 4 go out...

Page 31: ... emergency Standby Mode In the Standby mode the emergency services call device performs the following functions reception of radio signals from global navigation satellite system GNSS calculation of navigational parameters preparation of the MDS data package to ensure that it can be transmitted when an emergency call command is received preparation of a package of accompanying navigation data moni...

Page 32: ...a successful self testing you must follow the voice prompts until the end of the test procedure If errors are detected during testing they are written to the memory of the unit and are stored there until they are cleared You can check whether the product errors have been cleared if the status indicator of the emergency services call device does not light up after the self test with the ignition on...

Page 33: ...side doors before unlocking the outside handles with the key to avoid damage to the handle mechanisms Vehicle bodies are equipped with n field widened rear view mirror and an internal mirror to view the interior no internal mirror is installed on UAZ 374195 UAZ 330365 UAZ 390945 UAZ 390995 UAZ 396295 vehicles The body of the UAZ 396295 is divided by a partition with sliding windows Sanitary cabin ...

Page 34: ... the way down slide the seats to the required position After adjustment release the lever and make sure that the seat is securely fixed by moving it back and forth Removal of the front seat Unscrew the wing nut 1 Fig 3 7 and tilt the seat forward raise the studs located on the seat from the bushings 4 located on the wheel cover Remove the seat To install the seat insert the studs in the bushings t...

Page 35: ...to clean the buckles from dust blow it with compressed air at least once a year Fig 3 8 Seat belts 1 locking tab 2 lock 3 lock button Fig 3 9 Seat belts for vehicle UAZ 390995 04 1 locking tab 2 lock 3 lock button ...

Page 36: ...e subject to a critical load as a result of road accident Replacement of seat belts shall be made only at the branded service station of UAZ LLC the service station addresses are given in the vehicle log book In the event of non observance of operating rules or unauthorized replacement of seat belts UAZ LLC disclaims all responsibility and liability for possible injuries e g in case of an road acc...

Page 37: ... cabin door windshields For a more efficient ventilation you can use the cabin heater fan by turning switch 8 Fig 3 3 however tap 15 Fig 3 12 of the heating system must be closed It is recommended to use the cabin interior heater fan when driving on dusty roads In this case the cover of the head ventilation hatch must be open and the vent windows and windows of the cabin doors must be closed Fresh...

Page 38: ...hs X X X X X X X X X 0 to 13 kg 0 2 years X X X X UF UF UF UF UF 1 9 18 kg 9 months 4 years X X X X UF UF UF UF UF II III 15 36 kg 4 5 years X X X X UF UF UF UF UF X is a seating position unsuitable for the installation of a all in one child restraint system UF a seat position suitable for the installation of a all in one child restraint system installed in the vehicle driving direction ...

Page 39: ...ast 80 C for the heater to operate properly At low ambient temperatures use the head cabin insulation attached to the vehicle The insulator is installed on the radiator frame with screws Monitor the coolant temperature in the engine cooling system by adjusting the coolant temperature through closing and opening the heater valve When draining the fluid from engine cooling system it is also necessar...

Page 40: ... reclined position To increase the service life of the windshield wiper and its brushes operation of wipers on dry glass is not recommended and the ingress of fuel and oil onto the rubber of wiper blades shall be prevented After 18 24 months of operation and as necessary replace the wiper blades or rubber bands of the blades The washer is of electric type designed to speed up windshield cleaning F...

Page 41: ...e engine has started It springs back automatically to position I fig 3 5 Warm up the engine to a coolant temperature of at least 60 C Do not start driving the vehicle with a cold engine For the purpose to accelerate the heating never perform it with a higher frequency of the crankshaft rotation ENGINE START Start a cold engine at a temperature of 20 C and above CAUTION Engine oil must be of the ri...

Page 42: ...ch smoothly avoiding both a throw of the clutch accompanied by the tugging of the vehicle and slow turning on with a long slipping do not hold the clutch disengaged when the gear is engaged and the engine is running with the vehicle standing at a crossing at a traffic light etc In such cases it is imperative to use a neutral gear in the gearbox and the clutch fully engaged do not keep your foot on...

Page 43: ... the possibility of disruption of the turf and wheel spin Avoid following the track laid by the vehicle in front When overcoming sandy areas move smoothly avoiding jerks and stops Turns smoothly and with a large radius When driving use as high gears as possible while the front axle is on overcome without a pause piles and short sandy climbs Do not allow wheel slipping Estimate the traffic situatio...

Page 44: ...rtridge if necessary 5 After the trip wash the vehicle if it was operated on dirty or dusty roads 6 Check and adjust the tire pressure at least once a week VEHICLE MAINTENANCE EVERY 500 KILOMETERS On a new vehicle tighten bolts and nuts fastening the steering mechanism nuts fastening the springs and the wheels after the first 500 km mileage SEASONAL MAINTENANCE Seasonal maintenance is carried out ...

Page 45: ... through cylindrical hydraulic pushers The use of hydraulic pushers eliminates the need to adjust the clearances Engine lubrication system In the event of lubrication system fault engine operation shall be immediately terminated An oil cooler is provided to cool down the oil in the lubrication system which is automatically included in the cooling process by means of a thermal valve Regularly check...

Page 46: ...r of the oil pump 15 starter 16 the position pin of the gearbox In case of the intact lubrication system with the warm engine running in idle mode the warning lamp of the emergency oil pressure can glow but shall immediately go out as the crankshaft speed increases Upon two oil changes it is recommended to flush the engine lubrication system for which purpose the used oil shall be drained a specia...

Page 47: ...cooler or expansion reservoir Flush the cooling system as follows fill the system with clean water start the engine let it work until it warms up stop the engine and drain the water repeat the above operation Due to the presence of air in the heaters and connecting hoses it is impossible to fill in the entire rate of fluid without starting the engine Fill the system in the following order screw th...

Page 48: ...peration of the engine is prohibited even for a short period of time Fuel injection system with microprocessor controlled fuel supply and ignition fig 9 6 Safety precautions 1 Prior to dismantling and installation of any components or wires of the control system it is necessary disconnect the accumulator battery ground wire 2 It is not allowed to start the engine without a reliable connection of t...

Page 49: ...or 23 fuel rail 24 engine control unit 25 idle speed regulator 26 coolant temperature sensor 27 crankshaft position sensor 28 notched disk for synchronization of crankshaft pulley 29 31 oxygen sensors for exhaust gases 30 catalyst Fig 9 7 High voltage wires installation procedure 1 2 3 4 engine cylinder numbers Fuel supply system Fig 9 6 CAUTION Motor gasoline and its vapors are toxic and flammabl...

Page 50: ...er s warranty install the electric fuel pump in the fuel tank pay attention to the installation of the o ring which must be dried If after the above measures the character of engine operation has not changed i e unstable engine operation is observed then it is necessary 1 Replace fine fuel filter 2 Make sure there is fuel in the main fuel tank Minimum quantity is 10 liters for tests only 3 Measure...

Page 51: ...assage of fuel and steam pipes and hoses if present check the tightness of the separator and its connections the condition of the canister no cracks or damage the serviceability of the canister purge valve serviceability of elements of the system for trapping fuel vapor canister and fuel tank purge valve Malfunction of these elements leads to malfunction of the fuel supply system Replace damaged c...

Page 52: ... jet nozzles of the engine Operation of the engine is allowed only after the elimination of the fault Operation of diagnostic lamp In the operating mode when the ignition is on and the engine is not running the lamp lights up continuously until the engine starts If the lamp does not go out after the engine starts it means that the self diagnostic subsystem has detected faults in the electrical cir...

Page 53: ... filling opening Figs 9 13 9 14 During vehicle operation the lubricant level in the gearbox can be lowered down to 8 mm relative to the lower edge of the inspection hole and at the same time it can be raised in the transfer case It is not necessary to level out the lubrication levels Fig 9 13 Gearbox plugs 1 filler plug 2 drain plug Fig 9 14 Transfer case plugs 1 the filler plug 2 the drain plug D...

Page 54: ...if it is present the gears teeth wear out quickly and the axle may be locked Check for the presence of the axial clearance in the bearings perform by swinging the pinion gear over the flange of the cardan shaft mounting Axial clearance in the bearings of the main gear differential is also not allowed Check it through the oil filler holes axles shown in Fig 9 16 or by rocking the driven wheel with ...

Page 55: ...onditions it is most convenient to tighten the clamping bush of the lower pin unscrew nut 13 remove lining 12 with gasket 11 tighten the clamping sleeve 10 with a special wrench to remedy the gap first hit with a copper hammer on the threaded end of the pin Turn the wrench 10 20 to retighten this bushing to create a preload pressure along the common axis of pins insert lining 12 with gasket 11 tig...

Page 56: ...ds and inspect springs and shock absorbers Lubricate the springs at least once a year to prevent corrosion which is the main cause of spring failures and to eliminate spring creaking In few leaf spring it is sufficient to apply lubricant to the surfaces of the bearing ends of the spring as well as between the clamps and the side surfaces of the sheets To lubricate the spring remove it from the veh...

Page 57: ...t spring bracket 2 frame 3 spring 4 lining 5 buffer 6 buffer 7 shock absorber 8 bracket absorber 9 rear bracket spring 10 rubber pad 11 bracket cover 12 absorber pin 13 rubber bushings 14 stepladders 15 nut stepladders 16 the tension bolt 17 stringer 18 collars ...

Page 58: ... 7 buffer pad 8 spring 9 shock absorber 10 absorber bracket 11 eye ring bracket of front spring 12 coupling link 13 spring bushing 14 nuts of shackle pins 15 clamp 16 shock absorber pin 17 rubber bushings 18 stringer pad 19 stringer nut 20 pinch bolt 21 stringer 22 stabilizer 23 spring axle nut 24 stabilizer pad eye Side A ...

Page 59: ... Adjust the wheel toe in by changing the length of the steering linkage rod Fig 9 22 Before adjusting make sure that there is no play in the joints of steering rod and hub bearings After loosening the locking nuts with the right and left threads rotate the adjusting turnbuckle to set the desired value of wheel toe in Fig 9 22 Steering linkage rod 1 nut with left hand thread 2 adjustment turnbuckle...

Page 60: ...xle or the hub flange of the front axle 3 Unbend the nib of the lock washer 6 unscrew the lock nut 7 and remove the lock washer 4 Loosen the nut 4 bearing adjustments 1 6 1 3 turns 1 2 faces 5 When turning the wheel by hand check the ease of its rotation the wheel shall rotate freely without interfering with the disc or drum by the brake pads 6 Tighten the nut for adjusting the hub bearings with a...

Page 61: ...s fixing the steering mechanism to the bracket checking of the steering rod connections bipod connection swivel arm connection checking the free play of the steering wheel adjustment of the steering mechanism timely filling of the oil in the oil reservoir of the power steering system Periodically check the tightness of the rod ends and steering rod locknuts and keep the tapered joints of the links...

Page 62: ...il tank 3 Fig 9 26 the front wheels shall be set straight Fill oil up to the level of the oil tank filter screen Oil must be pre filtered through a filter with a filtering capacity of not more than 40 microns Fill the system in the following order 1 Disconnect the bipod arm rod from the bipod or elevate the front wheels with a special lift 2 Remove the oil filler cap pour in oil up to the level of...

Page 63: ...with disc brakes on the front wheels and drum brakes on the rear wheels with two separate hydraulic drive circuits to them from a dual chamber master cylinder one to the front wheel brakes the other to the rear wheel brakes Each circuit of hydraulic drive serves as a spare brake system The parking brake system with a drum brake mechanism located behind the transfer case and acting on the rear card...

Page 64: ...ylinder block 17 Close valve 14 as soon as pistons 9 completely sink into the cylinder block Before moving clip 3 remove the cap of the master cylinder reservoir and do not let the fluid overflow while moving the clip CAUTION It is prohibited to use the tire iron in order to recess the pistons as this will lead to the deformation of the guide sleeves 10 the failure of the clip 3 and the rupture of...

Page 65: ...ylinder 5 blow off valve 6 12 brake pads 7 protective cap 8 piston 9 sealing rings 10 retaining ring 11 release spring Do not press the brake pedal with the brake drum removed or the front brake pads removed as the pistons will be squeezed out of the wheel cylinders under the pressure of the fluid and the fluid will flow out To facilitate subsequent removal with each removal of the drum grind the ...

Page 66: ... 6 Check that the adjustment is correct when the vehicle is in motion To do this while driving on a straight horizontal road section with dry asphalt surface brake the car until the wheels are locked up If the regulator is operating properly and the actuator is adjusted correctly the front wheel shall lock a bit ahead of the rear wheels If the rear wheels are locked up first additionally unscrew b...

Page 67: ...he brake pedal sharply 3 5 times and while keeping the pedal pressed all the way unscrew the blow off valve 1 2 3 4 turns releasing a portion of the liquid from the system into the valve Tighten the blow off valve Tighten the blow off valve while the brake pedal is depressed Repeat this operation until the termination of the release of air bubbles from a hose that has been lowered into a vessel wi...

Page 68: ...kness of less than 1 5 mm On new pads grind the linings so that their diameter is 0 2 0 4 mm smaller than the diameter of the brake drum Despite the labyrinth seal of the expanding and adjusting mechanisms dirt gradually accumulates in them it is necessary to periodically disassemble the mechanisms especially expanding remove dirt and apply fresh lubricant In this case the lubricant shall not fall...

Page 69: ...8 pad support 9 pusher rod of release mechanism 10 balls casing 11 expansion mechanism casing 12 brake drum 13 18 pads 14 brake release spring 15 bolt 16 ball of expansion mechanism 17 bolt 19 brake shield 20 casing of adjusting mechanism 21 rod 22 spring 23 spring cup a view with brake drum b view without brake drum ...

Page 70: ...art 2 3 clicks It is forbidden to check the operation of the parking brake system when starting off or moving Check the operation of the parking brake only aslope Fig 9 34 Parking brake drive 1 drive lever 2 pull rod 3 bracket 4 cable 5 protective pipe 6 bracket mounting of protective pipe 7 yoke cable 8 lever 9 drum parking brake 10 adjusting screw 11 switch signal lamp ELECTRICAL EQUIPMENT Relay...

Page 71: ...d power socket interior lighting F6 15 Alarming F7 15 Stop light rear fog light F8 20 Starter F9 10 Engine integrated microprocessor control system class 15 GLONASS class 15 F10 15 Instruments general alarming F11 20 Windshield wiper reverse F12 10 ABS self locking differential of rear axle F13 15 Heated seats F14 10 Dipped beam F15 10 High beam F16 10 Marker lights instrument illumination F17 80 ...

Page 72: ...ondence with the accumulator battery operating manual During long periods of parking disconnect the battery by disconnecting the wire from the minus terminal Replace the battery on UAZ 220695 UAZ 396295 as follows 1 Disconnect pipe 2 Fig 9 37 from battery 5 2 Install a new battery 3 Insert tube fitting 4 into the vent opening on the battery Starter When removing the starter for maintenance disconn...

Page 73: ...e curb vehicle with 75 kg load on the driver s seat on a level horizontal platform so that the longitudinal axis of the vehicle is perpendicular to the screen located 10 m from the center of the headlights and remove the headlight rims 2 Turn on the lights and operate the turn signal lever and headlight switch to make sure that both headlights are switched from high to dipped beam and vice versa s...

Page 74: ...s correctly by immersing the gauge in hot water and measuring its temperature with a control thermometer Once a year check that the oil pressure gauge shows correct readings check the lamp sensor for emergency oil pressure in the engine lubrication system using a pressure gauge BODY To maintain the good appearance of the vehicle constantly carry out preventive care of the body paintwork To avoid s...

Page 75: ...et of tools and appliances according to the list applicable to the vehicle A jack Fig 10 1 or 10 2 is applied for elevating vehicle wheels when servicing or repairing The lifting capacity of the jacks as shown in Figs 10 1 10 2 is 2 tons The initial lifting height in Fig 10 1 170 mm Fig 10 2 200 mm The maximum lifting height of the jack as shown in Fig 10 1 400 mm in Fig 10 2 460 mm CAUTION If def...

Page 76: ... clockwise in the horizontal plane with a force through throw over stop that the vehicle wheel is lifted up to the required height 6 To lower the wheels move the jack pawl to the right and deepen the jack screws into housing 1 by jigging motion of the wheel nut wrench At the end of work twist external screw 2 and internal screw 3 into the housing up to the stop Maintenance of jacks amounts to peri...

Page 77: ...hapter 11 MOTHBALLING If the vehicle will be not operated for a long time perform its mothballing as follows 1 Carry out scheduled maintenance 2 Wash the vehicle and dry it Remove corrosion and touch up where the paint is damaged 3 Fill each cylinder with 30 50 g of hot dehydrated motor oil used for engine to prevent them from corroding Turn the engine crankshaft about 15 turns to distribute the o...

Page 78: ...des 2 3 times 5 Check the parking brake mechanisms and the pedal brake the clutch the throttle drive and lighting switches 6 Check the working fluid level in the tank of the brake master cylinder Fill up if necessary 7 Check the electrical equipment instruments 8 Check the tools and accessories Wipe and lubricate them if necessary 9 Check condition of the tires and other rubber parts 10 Eliminate ...

Page 79: ...r lights А12 5 5 side turn signal А12 21 3 21 Rear combination lamps turn signal А12 21 3 21 marker lights А12 5 5 brake signal А12 21 3 21 Side repeat flashers А12 5 5 Reversing light lamp А12 21 3 21 License plate lamp А12 5 5 Cabin lighting lamp А12 10 10 Front fog lights if any AGK12 55 1 Н1 55 Rear fog lamp А12 21 3 21 Instrument lights LEDs ...

Page 80: ... 9 2 3 Engine fuel line mounting bolts 0 6 0 9 Throttle connection pipe fastening screws 1 2 1 8 Screws for fastening housing of regulator of temperature 2 0 2 5 Steel fuel pipe connections 2 0 2 5 Clamps of rubber hoses of the fuel system 2 5 3 5 Cooling system hose clamps 0 4 0 45 Heating system hose clamps 0 25 0 35 Cooling system radiator fastening bolts 3 2 3 6 Bolts of the clamp of the idle ...

Page 81: ...ve sealant to the bolt threads 4 8 5 6 Bolt fittings of power steering 5 0 6 2 Nuts of pipe lines cap bypass valves brake units 1 4 1 9 Mounting bolts for front disc brake caliper 14 16 Fastening bolts of brake system pressure regulator and nut of pinch bolt for pressure regulator drive terminal 1 4 1 8 Bolt and locknut securing the elastic drive lever of brake pressure regulator in the drive leve...

Page 82: ...ional properties STO AAI 003 05 B4 B4 D2 B5 B6 API SG SH SJ SL SM SN Acceptable are UAZ Motor Oil Premium SAE 5W 40 SN CF UAZ Motor Oil SAE 10W 40 SL CF Transmission lubricants Crankcase of five speed gearbox Recommended UAZ SAE 75W85 API GL 4 Allowed as per classification SAE 75W 85 of API GL 4 Transfer case housing Recommended UAZ SAE 75W90 API GL 4 Allowed as per classification SAE 75W 85 of AP...

Page 83: ...able steering wheel slip rings battery terminals Litol 24 Litol 24RK Lithium grease N3 of NLGJ classification Steering knuckle joints SHRUS 4 SHRUS 4M Retinax HDX2 Locks hinges and door stops TZIATIM 201 Centuri 1180 Lithol 24 Springs USS graphite grease Lithium grease according to NLGJ 3 Rubber weather strips Graphite powder Barbatia Grease 2 Guide bushings of front disc brake mechanisms UNIOL 2M...

Page 84: ...for vehicles with two tanks silver palladium ruthenium 0 105751 0 0055689 0 00065518 6002 3829 Sensor of emergency oil pressure in the engine lubrication system silver 0 0310 101 3839 Level sensor of emergency brake fluid gold silver 0 01198 0 029064 495 374701 Flasher unit silver palladium 0 0208 0 112 528 3747 04 Intermittent wiper silver 0 143 379 3710 07 1Н Hazard warning light switch silver 0...

Page 85: ...wnload App UAZ Connect IOS https apple co 3evabZp qr code Android https bit ly 3k1j2mB qr code Sign up for the app Connect your car by following the instructions in the app Start using the service Free period is 6 months from the date of vehicle handover After the end of free period renew the service in your personal area If you are a legal entity or fleet owner To sign up contact a representative...

Page 86: ...eating 39 Sanitary equipment of UAZ 396295 vehicle 39 Wiper and washer 40 Chapter 4 PREPARING A VEHICLE FOR OPERATION AFTER RECEIVING IT FROM THE FACTORY 41 Chapter 5 RUNNING IN A NEW VEHICLE 41 Chapter 6 START AND STOP THE ENGINE 41 GENERAL PROVISIONS 41 ENGINE START 41 Start a cold engine at a temperature of 20 C and above 41 Starting a cold engine at temperatures below 20 C 42 Hot start 42 ENGI...

Page 87: ...em 61 Brake systems 63 ELECTRICAL EQUIPMENT 70 Relay and fuse box 70 Generator 71 Battery 72 Starter 72 Lighting system light and audio alarm system 73 Instruments gages and alarms 74 BODY 74 LUBRICATION OF THE VEHICLE 74 Chapter 10 TOOLS AND APPLIANCES 75 Chapter 11 MOTHBALLING 77 MAINTENANCE OF A MOTHBALLED VEHICLE 78 DEMOTHBALLING 78 Chapter 12 TRANSPORTATION 78 Chapter 13 DISPOSAL 78 Appendix ...

Page 88: ...88 Annex 5 85 UAZ CONNECT TELEMATICS SERVICES 85 ...

Page 89: ... Intentionally Left Blank ...

Page 90: ...f Designer Department Editor in chief Head Engineering Manager O A KRUPIN Compiling editor D A SHEMYREV Ulyanovsk Automobile Plant LLC Russian Federation 432970 Ulyanovsk Moskovskoye highway 92 http www uaz ru UAZ Belgium BV Augustijnsdreef 17 2920 Kalmthout Belgium www uaz be www uaz fr www uaz nl www uaz lu UAZ Spare Parts Heihoef 4 2275 Wechelderzande Belgium www uazspareparts com ...

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