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Page 6

SKU 98135

For technical questions, please call 1-800-444-3353.

system pressure.  

dO nOt install 

additional check valves or foot 

valves during installation without 

proper relief valves built into them.

Systems should be set up requiring a 

4. 

minimum amount of suction lift.  The 

maximum vertical distance from the 

surface of the fuel inside the tank to 

the inlet of the Pump is 9 feet for gas 

and 10 feet for diesel.
A water separator (not supplied) 

5. 

should be used if you are going to 

pump diesel fuel.

A filter (not supplied) should be used 

6. 

at Pump outlet to insure that no 

foreign material is transferred to fuel 

tanks. 

attaching Fuel transfer pump to 

tank or Barrel

Tightly thread Suction Pipe (58) into 

1. 

the inlet flange (24) at the base of the 

Pump Housing (1).  Thread the Suc-

tion Pipe Extension (59) to Suction 

Pipe (58).
Using a hack saw (not supplied), cut 

2. 

the Suction Pipe Extension (59) to a 

length within 3” of the bottom of the 

tank, barrel or drum. DO NOT rest 

the Suction Pipe Extension (59) on 

the bottom.
Screw the Inlet Flange (24) complete-

3. 

ly and securely into the tank, barrel or 

drum opening.  
Install the Hose (55) and Nozzle (54) 

4. 

see “assembly instructions” on 

page 6 of this manual.  

Connect the Cable (60) that extends 

5. 

from the Cable Connector (53).  

make sure to connect the ground 

Wire (51).  

The tank, barrel or drum should be 

6. 

securely anchored to prevent acci-

dental movement or tipping. 

attaching Fuel transfer pump to a 

vehicle

dO nOt

1. 

 attempt to connect and 

power this pump to thin wiring from 

cigarette lighter.

nOte:  the ground Wire (51) must 

2. 

always be independently connect-

ed to the frame or chassis of vehi-

cle and/or container being fueled, 

or filled.  For example, DO NOT 

connect green and black wires 

together.  unless the Fuel transfer 

pump and the fuel tank, barrel or 

drum are grounded to one another, 

sparking due to a static charge or 

wiring faults could possibly ignite 

fumes resulting in an explosion.

If this Fuel Transfer Pump is to be 

3. 

powered from a vehicle power sys-

tem, it is recommended that perma-

nent wiring and connections be made 

to the vehicle power system and 

include a 30 amp, slow blow fuse.

connecting Fuel transfer pump 

Remove the Junction Box Cover (18) 

1. 

from the Motor Casing Assembly (6) 

and straighten wires to make the 

stripped wire ends accessible.
Screw the furnished Cable Connector 

2. 

(53) into the Conduit Opening of the 

Motor Casing Assembly (6).

Summary of Contents for 98135

Page 1: ...serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the...

Page 2: ...ates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is u...

Page 3: ...allow children to operate it Do not wear clothing made from 8 synthetic fibers There is danger from static electricity build up causing sparks that could lead to fire or explo sion Place empty contai...

Page 4: ...unreadable or miss ing contact Harbor Freight Tools for a replacement Save these instructions Specifications Application Permanent Magnetic Motor pumps diesel Kerosene Light weight oils water and anti...

Page 5: ...een installed on tank barrel or drum When installed at tach parts as in steps two and three Wrench tighten all connections 5 Functions This Fuel Transfer Pump is com 1 patible and may be used with the...

Page 6: ...opening Install the Hose 55 and Nozzle 54 4 See Assembly Instructions on page 6 of this manual Connect the Cable 60 that extends 5 from the Cable Connector 53 Make sure to connect the Ground Wire 51 T...

Page 7: ...ce Support the Cable 60 as necessary and protect it from heat sharp edges or any other obstacle that could dam age it Strip the outer Cable 60 covering 8 as necessary Make a secure con nection to the...

Page 8: ...ck of 1 container being filled to reduce static electricity buildup On initial start up it may be necessary 2 to hold the Nozzle 54 open a few seconds to allow pump to prime Remove Nozzle 54 from Pump...

Page 9: ...1 inspect the general condition of the Pump Check for loose screws loose or bro ken electrical wiring and any other condition that may affect its safe operation Maintain labels and nameplates on 2 th...

Page 10: ...Valve 28 sticking 3 Vanes 33 sticking 4 Excessive Rotor 34 or Vane 5 33 wear Hose 55 damage 6 Remove and clean Screen 25 1 Check Suction Pipe 58 for leaks or 2 restrictions Remove and inspect Bypass V...

Page 11: ...lace if needed with identical part by qualified technician Fluid leakage Bad O Ring or Gasket 1 Dirty shaft seal 2 Bad shaft seal 3 Incompatible fluid 4 Check all O Rings and Gaskets 1 See Parts List...

Page 12: ...ad 1 22 10 24 X 3 4 Star Screw 6 23 5 32 X 1 2 Pin 1 24 Inlet Flange 1 25 Screen 1 26 Inlet Gasket 1 27 Check Valve Assembly 1 28 Bypass Valve 1 29 Bypass Valve Gasket 1 30 Bypass Spring 1 PARTS LIST...

Page 13: ...3353 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes...

Page 14: ...ecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may...

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