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SKU 98135

For technical questions, please call 1-800-444-3353.

initial set up 

instructiOns

read the entire impOrtant 

saFetY inFOrmatiOn section 

at the beginning of this manual 

including all text under 

subheadings therein before set 

up or use of this product.

 

tO prevent 

seriOus injurY 

FrOm accidental 

OperatiOn: 

turn the power switch of the 

pump to its “OFF” position 

and disconnect from power 

source before assembling or 

making any adjustments to 

the pump.

note:

  For additional information regarding 

the parts listed in the following pages, 

refer to the Assembly Diagram near 

the end of this manual.

assembly

note:  use a gasoline- and oil-proof 

pipe compound (not supplied) on 

all joints.

Thread male end of Steel Elbow (39) 

1. 

into the Pump Housing (1).  Tighten 

securely at this point.
Thread end of Hose (55) into female 

2. 

end of Steel Elbow (39).  DO NOT 

tighten securely.
Thread Nozzle (54) to Hose (55).  DO 

3. 

NOT tighten securely.
After making sure connections will 

4. 

fit, remove parts attached in step two 

and three until after Fuel Transfer 

Pump has been installed on tank, 

barrel, or drum.  When installed, at-

tach parts as in steps two and three.
Wrench tighten all connections.

5. 

Functions

this Fuel transfer pump is com-

1. 

patible and may be used with the 

following fluids:

 Diesel, Kerosene, 

light weight oils, water and anti-

freeze.  

this pump is nOt compat-

ible with, and should never be 

used to pump:  

Acetone, Gasoline, 

Ammonia, Lacquer Thinner, Ben-

zene, Bleach, Hydrochloric Acid, Ink 

or Toluene.  

NOTE:  No other fluids 

should be used, but the “incom-

patible” fluids listed above can be 

especially dangerous.  not for use 

with fluids that have a flashpoint 

below 100°F/38°c.

Once used with a specific type of 

2. 

fluid, continue to use ONLY that fluid 

with this Pump (except for diesel 

flushing for storage).  Using another 

fluid may lead to contamination or 

reaction between the fluids.

general installation and 

connection instructions

Keep work area clean and well lit.  

1. 

Cluttered or dark areas invite acci-

dents.

use safety equipment.  always 

2. 

wear ansi-approved safety gog-

gles.  

Safety equipment such as 

dust mask/respirator (for fumes), 

and non-skid safety shoes.

This Fuel Transfer Pump has a built-

3. 

in Check Valve Assembly (27) with 

pressure relief to prevent fluid ther

-

mal expansion from causing unsafe 

REV 08h

Summary of Contents for 98135

Page 1: ...serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the...

Page 2: ...ates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is u...

Page 3: ...allow children to operate it Do not wear clothing made from 8 synthetic fibers There is danger from static electricity build up causing sparks that could lead to fire or explo sion Place empty contai...

Page 4: ...unreadable or miss ing contact Harbor Freight Tools for a replacement Save these instructions Specifications Application Permanent Magnetic Motor pumps diesel Kerosene Light weight oils water and anti...

Page 5: ...een installed on tank barrel or drum When installed at tach parts as in steps two and three Wrench tighten all connections 5 Functions This Fuel Transfer Pump is com 1 patible and may be used with the...

Page 6: ...opening Install the Hose 55 and Nozzle 54 4 See Assembly Instructions on page 6 of this manual Connect the Cable 60 that extends 5 from the Cable Connector 53 Make sure to connect the Ground Wire 51 T...

Page 7: ...ce Support the Cable 60 as necessary and protect it from heat sharp edges or any other obstacle that could dam age it Strip the outer Cable 60 covering 8 as necessary Make a secure con nection to the...

Page 8: ...ck of 1 container being filled to reduce static electricity buildup On initial start up it may be necessary 2 to hold the Nozzle 54 open a few seconds to allow pump to prime Remove Nozzle 54 from Pump...

Page 9: ...1 inspect the general condition of the Pump Check for loose screws loose or bro ken electrical wiring and any other condition that may affect its safe operation Maintain labels and nameplates on 2 th...

Page 10: ...Valve 28 sticking 3 Vanes 33 sticking 4 Excessive Rotor 34 or Vane 5 33 wear Hose 55 damage 6 Remove and clean Screen 25 1 Check Suction Pipe 58 for leaks or 2 restrictions Remove and inspect Bypass V...

Page 11: ...lace if needed with identical part by qualified technician Fluid leakage Bad O Ring or Gasket 1 Dirty shaft seal 2 Bad shaft seal 3 Incompatible fluid 4 Check all O Rings and Gaskets 1 See Parts List...

Page 12: ...ad 1 22 10 24 X 3 4 Star Screw 6 23 5 32 X 1 2 Pin 1 24 Inlet Flange 1 25 Screen 1 26 Inlet Gasket 1 27 Check Valve Assembly 1 28 Bypass Valve 1 29 Bypass Valve Gasket 1 30 Bypass Spring 1 PARTS LIST...

Page 13: ...3353 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes...

Page 14: ...ecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may...

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