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SKU 98135

For technical questions, please call 1-800-444-3353.

save tHis manual

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning 

procedures.  Write the product’s serial 

number in the back of the manual near the 

assembly diagram (or month and year of 

purchase if product has no number).  Keep 

this manual and the receipt in a safe and 

dry place for future reference.

impOrtant saFetY 

inFOrmatiOn

in this manual, on the labeling, and all other 

information provided with this product:

  this is the safety alert 

symbol.  it is used to alert 

you to potential personal 

injury hazards.  Obey all 

safety messages that 

follow this symbol to avoid 

possible injury or death.

 

danger indicates 

a hazardous 

situation which, if not 

avoided, will result in death or 

serious injury.
 

Warning 

indicates a 

hazardous situation which, if 

not avoided, could result in 

death or serious injury.
 

cautiOn, used 

with the safety 

alert symbol, indicates a 

hazardous situation which, if 

not avoided, could result in 

minor or moderate injury.

 

nOtice is used to 

address practices 

not related to personal injury.
 

cautiOn, without 

the safety alert 

symbol, is used to address 

practices not related to 

personal injury.

  Warning!    read  all  instructions 

Failure to follow all instructions listed below 

may result in fire, explosion and/or serious 

injury.

  

save tHese instructiOns

installation safety

When connecting this Fuel trans-

1. 

fer pump to a 12 volt dc battery or 

power source, connect the nega-

tive wire, the positive wire and the 

ground wire.  all three need to be 

connected securely before using 

this pump.
install the Fuel pump according to 

2. 

the instructions in this manual.  a 

risk of explosion may be created 

if some instructions are not fol-

lowed.

This Fuel Transfer Pump has a built-

3. 

in Check Valve Assembly (27) with 

pressure relief to prevent fluid ther­

mal expansion from causing unsafe 

system pressure. DO NOT install 

additional check valves or foot valves 

during installation without proper 

re lief valves built into them. Product 

damage may result.
Keep work area clean and well lit.  

4. 

Cluttered or dark areas invite acci-

dents.

Summary of Contents for 98135

Page 1: ...serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the...

Page 2: ...ates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is u...

Page 3: ...allow children to operate it Do not wear clothing made from 8 synthetic fibers There is danger from static electricity build up causing sparks that could lead to fire or explo sion Place empty contai...

Page 4: ...unreadable or miss ing contact Harbor Freight Tools for a replacement Save these instructions Specifications Application Permanent Magnetic Motor pumps diesel Kerosene Light weight oils water and anti...

Page 5: ...een installed on tank barrel or drum When installed at tach parts as in steps two and three Wrench tighten all connections 5 Functions This Fuel Transfer Pump is com 1 patible and may be used with the...

Page 6: ...opening Install the Hose 55 and Nozzle 54 4 See Assembly Instructions on page 6 of this manual Connect the Cable 60 that extends 5 from the Cable Connector 53 Make sure to connect the Ground Wire 51 T...

Page 7: ...ce Support the Cable 60 as necessary and protect it from heat sharp edges or any other obstacle that could dam age it Strip the outer Cable 60 covering 8 as necessary Make a secure con nection to the...

Page 8: ...ck of 1 container being filled to reduce static electricity buildup On initial start up it may be necessary 2 to hold the Nozzle 54 open a few seconds to allow pump to prime Remove Nozzle 54 from Pump...

Page 9: ...1 inspect the general condition of the Pump Check for loose screws loose or bro ken electrical wiring and any other condition that may affect its safe operation Maintain labels and nameplates on 2 th...

Page 10: ...Valve 28 sticking 3 Vanes 33 sticking 4 Excessive Rotor 34 or Vane 5 33 wear Hose 55 damage 6 Remove and clean Screen 25 1 Check Suction Pipe 58 for leaks or 2 restrictions Remove and inspect Bypass V...

Page 11: ...lace if needed with identical part by qualified technician Fluid leakage Bad O Ring or Gasket 1 Dirty shaft seal 2 Bad shaft seal 3 Incompatible fluid 4 Check all O Rings and Gaskets 1 See Parts List...

Page 12: ...ad 1 22 10 24 X 3 4 Star Screw 6 23 5 32 X 1 2 Pin 1 24 Inlet Flange 1 25 Screen 1 26 Inlet Gasket 1 27 Check Valve Assembly 1 28 Bypass Valve 1 29 Bypass Valve Gasket 1 30 Bypass Spring 1 PARTS LIST...

Page 13: ...3353 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes...

Page 14: ...ecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may...

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